View Full Version : Onkyo HT R520 Speaker fix


pmars
07-31-06, 04:33 PM
This forum has been extremely helpful to me as I find myself looking in here atleast a couple times a week... here's my Onkyo HTiB DIY story.

I purchased my Onkyo HTiB about a year and a half ago and the sound it produced has bothered me from the beginning. Don't get me wrong, for $479 it was unbeatable, and I felt the receiver was excellent. Also, the boxes looked really good in my listening area. I still have this system, but have made some major changes to the internal circuitry of each speaker box.

The sound from the fronts and rears and the center channel speakers is now truly amazing. I had the responses from all the drivers graphed and many short-comings were revealed... no surprise there. What did surprise me was how little it cost to tune these up to very high standards. Nearly flat response was achieved throughout the majority of the sonic range. aside from a small bump or 2 here and there, I couldn't be happier. The total cost to fabricate internal cross-overs was about $20 per speaker.

After dealing with the main speakers, I next decided to look at the sub-woofer.
It mounts on the bottom and is removable, so out it came. It was marked 80W, 4 ohms... not horrible, but it was extremely stiff and I thought for sure I could do better. I looked up a replacement on partsexpress and found a DAYTON QT255-4 10" QUATRO SERIES SUBWOOFER rated for 200Watts at 4 OHMs and the numbers seemed to be a good fit with a small sized sub box. It cost $60.00 so I ordered it.

Of course I needed to lengthen the port tube to get the correct tuning for this new driver in this size box. I used inexpensive black ABS for this. I then added some fiberglass insulation to help things out, and took it for a spin. I can now hear notes so deep that I never knew were on some my CDs.

This all may seem like a lot of work to many of you, but I love a challenge and my secret weapon here was my brother Bob. He has always been a little over the top when it comes to speaker systems, but his years of experience and knowledge has finally paid off. Atleast for me on this one. I finally understand and appreciate his fanatic obsession with speaker building and testing...

I hope this story inspires others who like to save money and do things themselves.
I now absolutely love my Onkyo HT-R520 system. I would say that my original speakers now sound like they cost atleast $200 apiece (more for the Sub) and I only spent around $185 for the entire makeover!

I have posted a few photos of the before, during and after process if anyone is interested. Also a couple of response curves.

Thanks for all the help and inspiration in the last year and a half.

Pete

Hoss27
08-04-06, 12:08 PM
I would like to see the pics. I was wondering about doing something like this myself. :)

noremacyug
08-04-06, 11:10 PM
nice upgrade, i have the hts780 system myself. quite frankly, i'm fairly impressed with the system. don't get me wrong, i'm updating myself right now by getting ready to build a new sub (sealed sonotube design). but for a reciever, 7.1 setup and 10" sub for $398 shipped to my door, you can't beat that with a stick. and as far as i'm concerned, the bookshelfs and surrounds that came with don't sound bad too me. i'm sure that i'f i took the initiative a slight tweaking could breath new life in them as well. however, i plan on moving the onk sub, the bookshelfs, and prolly even the reciever into a smaller, second movie/game room so i prolly wont fool with it. been bitten by the upgrade bug starting with the sub. :)

Tomen8r
02-10-07, 01:43 PM
Hi .. Do you stll have those pics available? I went searching for them but didn't see them. I am new to this forum so there's a good chance I missed it!
Thanks in advance,
Tomen8r

Ca_ghost
11-18-07, 03:54 AM
I have this same system and would love to see exactly what you did to improve he speakers. I have never been able to truly get surround sound out of this system. I find myself always switching to the all speakers stereo feature.

Don P. Hartmann
04-25-08, 06:34 PM
This forum has been extremely helpful to me as I find myself looking in here atleast a couple times a week... here's my Onkyo HTiB DIY story.

I purchased my Onkyo HTiB about a year and a half ago and the sound it produced has bothered me from the beginning. Don't get me wrong, for $479 it was unbeatable, and I felt the receiver was excellent. Also, the boxes looked really good in my listening area. I still have this system, but have made some major changes to the internal circuitry of each speaker box.

The sound from the fronts and rears and the center channel speakers is now truly amazing. I had the responses from all the drivers graphed and many short-comings were revealed... no surprise there. What did surprise me was how little it cost to tune these up to very high standards. Nearly flat response was achieved throughout the majority of the sonic range. aside from a small bump or 2 here and there, I couldn't be happier. The total cost to fabricate internal cross-overs was about $20 per speaker.

After dealing with the main speakers, I next decided to look at the sub-woofer.
It mounts on the bottom and is removable, so out it came. It was marked 80W, 4 ohms... not horrible, but it was extremely stiff and I thought for sure I could do better. I looked up a replacement on partsexpress and found a DAYTON QT255-4 10" QUATRO SERIES SUBWOOFER rated for 200Watts at 4 OHMs and the numbers seemed to be a good fit with a small sized sub box. It cost $60.00 so I ordered it.

Of course I needed to lengthen the port tube to get the correct tuning for this new driver in this size box. I used inexpensive black ABS for this. I then added some fiberglass insulation to help things out, and took it for a spin. I can now hear notes so deep that I never knew were on some my CDs.

This all may seem like a lot of work to many of you, but I love a challenge and my secret weapon here was my brother Bob. He has always been a little over the top when it comes to speaker systems, but his years of experience and knowledge has finally paid off. Atleast for me on this one. I finally understand and appreciate his fanatic obsession with speaker building and testing...

I hope this story inspires others who like to save money and do things themselves.
I now absolutely love my Onkyo HT-R520 system. I would say that my original speakers now sound like they cost atleast $200 apiece (more for the Sub) and I only spent around $185 for the entire makeover!

I have posted a few photos of the before, during and after process if anyone is interested. Also a couple of response curves.

Thanks for all the help and inspiration in the last year and a half.

Pete
Dear pmars,
I'm new to the site, but have the same speakers.
They work OK but I'd like to know the details of what you did to improve them.
I have the sources, tools and ability.
Just need the BOM, schematic and the procedure.
Thanks,
Don

alphakry
08-24-08, 09:39 AM
God Awful thread, i know - but it's still one of the top google hits for this surround system.

Whatever happened to his descriptions and pictures of what he did?