Hello. I'm looking to customize a new audio cabinet that I recently purchased (for aesthetics and better air flow). Essentially, I'm looking to remove the 2 front glass panels on the door and replace them with perforated metal grills (black). I'm thinking round, 1/8" staggered holes. The sheets would be ~ 15" x 19". I searched on line for some sheet metal sites and I've received quotes of ~$50./each! Does anyone know where I can get this type of product at lower prices? Thanks!

Another thread with similar questions. Maybe there is some help here?

http://www.avsforum.com/avs-vb/showthread.php?t=779898

I found some at Home Depot and used it on my doors. I built the unit myself and it has worked out quite nice. I used the silver color but you can get it in black also. Here is pictures of it. http://gallery.avsforum.com/showphoto.php/photo/23277/cat/500/ppuser/7603106/sl/s
All I needed to do was fold it to 'cut' it to shape. Very easy.

Call McNichols 1-800-237-3820

Order 20ga 5/32 round, 3/16 staggered steel. When you get them, wash them in dishwashing detergent (wear gloves because they are sharp), dry them with towels & blow dryer (to prevent rust), then spray paint both sides 2 coats of clear gloss enamel.

These have 51% open surface so you will have great ventilation, acoustics, and visual transparency. 20 gauge is the thinnest you should go.

I researched this for several months, BTW.

I bought mine from mcmaster and carr. They have a huge selection and they ship fast.

sub

http://www.selectproducts.com/catalog/SelectDigital2010/AAMPselect2010.html

See top of page 27. Note that it is not a raw metal, and is already coated. Select Products is primarily a distributor to custom car audio shops, but they also sell directly to consumers. All you have to do is setup an account.

http://www.reliablehardware.com/customspeakergrill.aspx

couple different styles to choose from, any size you need. plus you can have them bend the edges.