Well the crossovers are gonna have to get soldered later this week. No rush though. Life is best when you learn to appreciate the process
Here are the cuts (left to right in the thumbnail) intending to produce 2 speaker cabinets:
(8) 11.5" x 13.25" top/bottom/internal braces
(2) 1099 baffles included with kit -- thanks, diysoundgroup!
(4) 36.25" x 13" sides
(1) pineboard for making crossover mounts
(2) 36.25" x 12.5" backs
The cuts were all made from one 4'x8' sheet of 3/4" MDF. The internal braces are over-sized on three sides to accommodate for the 1/4" depth of the dado (the four trenches you see cut into the back and side pieces). The baffle will just butt-join since using dado joints up front looked a little sketchy. Having a table saw and a generous friend who is familiar with its operation really made this possible. If I was left to a circular saw and my own limited wits, I should have / would have ordered the flatpacks.
We started to dry fit, but the dados were so tight that it probably wouldn't come apart again. Next weekend, I'll just glue and cross my fingers, I suppose. Hopefully I'll be able to validate my cuts with a picture of a complete box.