Thanks for all the compliments.
I didn't glue anything but I was very tempted to. The reason I decided not to was that I knew as soon as I glued it together I was going to need to change something. I think next I'm going to add a tuner (basic clear qam with alalogue atsc) and get dvblink up and running so I can move to a smaller form factor on my htpc's and not have to try and cram a tuner in there.
Ironically I did a nintendo htpc build a few months ago, and wasn't really happy with the way it turned out. I ended up buying a small case and putting everything in there. My biggest problem with It was ventilation. I even used a low power amd e-350 board, but I had to add so many small fans, since there really want room for big ones that it ended too loud for a bedroom. After this was such a success I was thinking of revisiting the idea, but with Legos. It would let me add extra ventilation where I need it, and maybe even size it slightly larger if necessary. I still have a bunch of Legos left over from this, (I bought a big bin of them off Craigslist), sadly I don't have nearly enough greys. Maybe I'll try it in yellow and red (still lots of those left) or something.
I also have an old original Xbox laying around I was think of tearing apart. Might be kinda cool. I also have a dead first gen 360 that I'm never going to try and fix again. Maybe I could try and fit something in there too. If I end up doing it I'll be sure to post it up here.