I thought I'd start a new thread dedicated to DIY lenses built from trophy prisms. Others have posted some really great info but a lot of it was buried down in the 'Prism Sources' thread. I encourage others to post info about their DIY lenses here as well.
I'm using 4 x 6 prisms from Precision Crystal. I mocked up the prisms in front of my projector on a temporary stand just to see how they worked out. I've got to admit I'm pretty impressed with the results. For $58 bucks including shipping it's a bargain. But they're not perfect, there are trade offs. There are very faint 'ghost' reflections visible at times on the screen. Most often when there is a very bright object against a dark background. You can especially see it the during credits and some title sequences. (I've subsequently masked off the ends of the prisms and these ghost images have gone away.) CA has not been noticeable on normal projected moving images and I've not yet projected a grid.
I have a fairly long throw ratio and the 4x6 prisms are big enough but only just barely. My projector is a Panasonic PT-AX200U on a curved DIY acoustically transparent screen.
I've taken a slightly different approach to mounting the prisms, rather than glue a triangular plate with a bolt sticking out of it to each side of the prisms, I've opted instead to epoxy a 3 inch diameter, 1/2 inch thick plexiglass disc to only one side. The disc has a 1/4-20 threaded hole tapped in the center so the mounting bolt will come in through the outside of the housing, rather than protrude from the inside. The wide disc should form a fairly stable platform and keep the prism aligned perpendicular to the housing. An added advantage will be that I can remove one side of the housing to clean the prisms without disturbing their position, plus I don't have to worry about precisely aligning either the bolts on each side of the prism, or the holes in the top and bottom of the housing.
Here is a picture of a rough setup now that the discs have been epoxied to the prisms. I blacked out the edges of the prisms with an alcohol based opaquing fluid.

Here's the bottom of the disc with the threaded hole in the center.

The discs were epoxied using JB Weld epoxy, which sticks really well to glass.

I'm using 4 x 6 prisms from Precision Crystal. I mocked up the prisms in front of my projector on a temporary stand just to see how they worked out. I've got to admit I'm pretty impressed with the results. For $58 bucks including shipping it's a bargain. But they're not perfect, there are trade offs. There are very faint 'ghost' reflections visible at times on the screen. Most often when there is a very bright object against a dark background. You can especially see it the during credits and some title sequences. (I've subsequently masked off the ends of the prisms and these ghost images have gone away.) CA has not been noticeable on normal projected moving images and I've not yet projected a grid.
I have a fairly long throw ratio and the 4x6 prisms are big enough but only just barely. My projector is a Panasonic PT-AX200U on a curved DIY acoustically transparent screen.
I've taken a slightly different approach to mounting the prisms, rather than glue a triangular plate with a bolt sticking out of it to each side of the prisms, I've opted instead to epoxy a 3 inch diameter, 1/2 inch thick plexiglass disc to only one side. The disc has a 1/4-20 threaded hole tapped in the center so the mounting bolt will come in through the outside of the housing, rather than protrude from the inside. The wide disc should form a fairly stable platform and keep the prism aligned perpendicular to the housing. An added advantage will be that I can remove one side of the housing to clean the prisms without disturbing their position, plus I don't have to worry about precisely aligning either the bolts on each side of the prism, or the holes in the top and bottom of the housing.
Here is a picture of a rough setup now that the discs have been epoxied to the prisms. I blacked out the edges of the prisms with an alcohol based opaquing fluid.

Here's the bottom of the disc with the threaded hole in the center.

The discs were epoxied using JB Weld epoxy, which sticks really well to glass.

















- or else she won't admit to seeing a difference so I won't spend any more money





