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Onkyo HT-R530 has problem with headphone jack

post #1 of 6
Thread Starter 
I bought this unit a few years ago, it's always worked great until recently when it started having a problem with the headphone jack.
I use the headphones a lot, and it seems that after a certain number of times plugging in and out the thing started having connection issues.
Since I'm no longer under warranty I opened it up (I've got a pretty technical background, service & repair for 20 years).
The headphone jack is on a small pcb that plugs in with a ribbon cable.
The jack itself is soldered to the board, I'm thinking maybe just hitting the solder joints with a bit of heat could solve the problem.

If that doesn't solve it I'm looking for ideas - any thoughts about replacing the whole headphone jack circuit board? I called Onkyo parts and service, they just wanted a part number which I don't have. I'll pull the jack again and look to see if there is a part number screened on it.
post #2 of 6
These are quite easy to fix: just close the positive bar (the one in the middle of the plug entrance (jack socket), which make contact with the positive of the plug itself), by bending it just a bit, so it is tighter and closer to the negative side. You know what I mean, so that when you insert the stereo headphone plug into its socket, the positive is making a good contact.

Also, make sure that the two or three wires are all secure and well soldered. If not, just reinforce their soldering. And double check at their other ends (the wires) to make sure also that there is no problem. (The worst that can happen is that a resistor or the op-amp is burn out, then you'll have to replace that small part.) If you do need parts from Onkyo, by giving the model # of your receiver, they should be able to get you the right part from the schematics.

I don't think that you'll need a new part, I'm pretty sure that you'll fix it.

If not, get the headphone jack sucket from any older receiver or component that you don't use anymore, and just get that part out, and just reinstal it in your Onkyo receiver with some nice brand new soldering. That should be super easy for you because of your technical background.

Good luck & keep me inform of your progress,

Bob
post #3 of 6
Thread Starter 
Thanks LOTR,
I guess I was being a bit nervous about taking the soldering iron to any part of my sound system as I don't have another one just sitting here to replace it.
ONKYO is a bunch of DONKYO in my opinion, they haven't responded to me at all after I gave them the part numbers. They are dorks and this kind of treatment means that when I do go looking for a replacement I will not be looking at their brand.

So - I stopped by Radio Schack after work today and bought some rosin core solder. Then I got home, pulled the front off the unit (again) and pulled the screw loose that holds the headphone jack module.
I heated up my butane soldering iron and with a 6 inch piece of solder in hand proceeded to touch each of the contacts on the backside of the PCB that connect the jack.

Afterwards I turned the unit on, tapped the jack a few times, sound continued to play so I turned it off and reassembled.
We're all good now.

No thanks to ONKYO
post #4 of 6
Crap, I have the exact same receiver and am experiencing the exact same issue.

As someone who uses headphones 90% of the time, I guess I need to start taking soldering classes.
post #5 of 6
Thread Starter 
Quote:
Originally Posted by Mission Code Z View Post

Crap, I have the exact same receiver and am experiencing the exact same issue.

As someone who uses headphones 90% of the time, I guess I need to start taking soldering classes.

WOW three years later post!!

I have since moved on to a newer model!!!
post #6 of 6
Yeah, yeah....well, just let it be a reminder that somewhere, sometime, someone else has the same problem you've been through.

I really love the receiver too, btw...but it's apparent that they didn't make the headphone jack as well as they could have.
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