*Disclaimer - The fan setup I did was designed to not impede or create a situation where dust is able to bypass the filters because too much air force is being applied to the intake or exhaust vent. The fan is pointed at a side with no vent, just bezel. I would not recommend directly blowing a fan on the intake or exhaust vents of any projector as it can cause dust blobs or negatively affect the cooling due to induction.
So previously on this thread I had my Bulb replaced back in May 2012. Well, it died Dec 2012. The May replacement was 2 months before the 2 year warranty expired. I called Epson, again they told me they had come up with some new and magic bulb......just like they said in May......just like they have said every year. Now in case your off to cancel a purchase of an 8500UB because of that last statement, don't its still an awesome Projector, period. I don't even think the Bulb is the issue but I will explain that further below.
So they wanted to charge me $299 for a replacement, I told them I know it was out of warranty but these keep dying at 700H for me every time. So without putting up any real fight on my side, they gave me "One Last Bulb" as they put it. I just saved $299 but I also realized that in less than 12 months I would be paying said $299. A grim reality indeed and yet I love this projector so very much.
Being an IT guy, I put on the hat and looked for a solution as I wasn't getting any more free bulbs. Using my black and decker IR gun, I gathered data on the problem. As most have noticed or found out, there are three really basic areas that significantly impact the life of the bulb and which Epson only tells if you really dig.
1. The so called "Cool Down" period where it runs its little fan for 30 seconds or so after shutting down is woefully inadequate.
2. There is no obvious method to increase fan RPM, you have to turn on the High Elevation setting which ups it a little bit. I can't measure it but the sound is slightly louder.
3. This PJ generates serious heat in standby! Epson actually tells you to not only power it off, but pull the plug itself from the wall! Because at idle, it is still generating heat and slightly damaging the bulb. Wish I knew that 2 years ago..........
So here is the issue we face, heat and lots of it. Here are the numbers and they are not pretty. Note I keep the room cold so its starting temp is about 5 degrees above room temp. Also, due to my shelf, I couldn't measure the bottom. The real stat to focus on is the bulb side as you will see.
Start Power- Top - 69
- Right (Bulb side) - 69
- Left - 69
- Vent - 69
5min- Top - 81
- Right (Bulb side) - 80
- Left - 71
- Vent - 90
15min- Top - 85
- Right (Bulb side) - 90
- Left - 73
- Vent - 114
30min- Top - 91
- Right (Bulb side) - 100
- Left - 76
- Vent - 134
1 Hour- Top - 91
- Right (Bulb side) - 104
- Left - 78
- Vent - 141
Power Off (Standby)- Top - 91
- Right (Bulb side) - 103
- Left - 79
- Vent - 125
5 Min- Top - 85
- Right (Bulb side) - 100
- Left - 77
- Vent - 100
15Min- Top - 82
- Right (Bulb side) - 93
- Left - 75
- Vent - 81
30Min- Top - 82
- Right (Bulb side) - 85
- Left - 74
- Vent - 73
1 Hour- Top - 76
- Right (Bulb side) - 80
- Left - 73
- Vent - 75
2 Hour- Top - 73
- Right (Bulb side) - 74
- Left - 72
- Vent - 72
As you can see, even with 2 HOURS of cool down time it still isn't back to the original temp but that is not the really scary part. 15 minutes after shutoff, the Bulb section is still cooking at 93 degrees and the bulb itself will be hotter. So with this information I looked into as elegant a solution as possible. I originally thought I would have to rig up some 120mm fan to help with cooling the outside.
I ended up finding a somewhat elegant solution in the pic below. It is actually quieter than the projector itself at its highest setting, doesn't vibrate, mounts to the wall, has a unique motionless oscillation feature, and is $30. The effect is a 20 degree drop across the board! That means that even after running for an hour, the bulb section is only at about 84 degrees. When I turn it off completely, the fan takes about 10-15 min to cool down the project back to 70-71 degrees. Overall I think this will greatly extend the life of the bulb and hopefully it helps others dealing with the Epson bulb issues.
http://www.amazon.com/gp/product/B00009RAVM/ref=wms_ohs_product?ie=UTF8&psc=1
Edited by taskman - 2/28/13 at 6:50pm