ScottyRoo, I just went through exactly what you're looking at, thought still in progress.
I had a wall that was poorly painted previously where one could see the roller lines, and the paint was put on too thick. Two years ago painter was told to do "two coats", his definition was two rolls one after another with no drying and a very thick nap (even I as an amateur know much better). While I had used it as a screen for several months, I could see the lines in white areas of the movie pretty badly.
So this weekend, after mulling around with trying to get a large piece of Sintra so I didn't have to mess with sanding the wall back smooth, I finally broke down and did it.
Took me about 5 hours (I sanded the WHOLE wall, not just where the screen is projected), and made probably at least 10 sanding passes (using 80, 120, and 220 sanding screens), but arrived at a wall that was "baby butt" smooth that I was very happy with. Along the way I patched a few nicks, screwed in a few drywall screws that were slightly popping out, as well as a few nails they had, and patched those, etc. But in the end am very satisfied.
After spraying the prime coats, it looks awesome (haven't sprayed any MM on it yet, but plan to tonight or tomorrow night).
In my case I was looking at around a 140" screen (arrived at 139" once I moved the projector a bit closer than originally had it placed), so 10'x6' Sintra would have been too difficult/expensive to obtain.
But in the end, I'm VERY satisified with the results thus far. While the screen isn't perfectly flat in all areas, its about as close as you could ever get with drywall, and at least in the portion of the house, the drywallers when building did a great job with the joints (better than in the rest of the house).
So if you either have good drywall, or good drywalling skills (at worse one could screw 1/4" drywall over the existing for the wall and repatch - I've done this in another home over an old badly messed up sheetrock wall and been very satisifed) - I'd consider this a very viable option.
Especially if you're looking for anything over 98" (ie: the largest size you can get with 4x8 substrate), going to the bare wall is a great option.
Being a total novice on this myself, as well as using the paint sprayer, I can recommend the approach. Much easier than I expected. BTW - the 5 hours I spent sanding the wall probably were overblown - I'm a bit of a perfectionist and tend to spend 2-3 times longer than necessary when doing things.
BTW - in your case if its a totally textured wall, from experience at another home, I'd probably first do a rough sanding to get as much of the texture off as possible followed by a skim coat of high quality (the type you mix yourself) mud, letting it dry fully (4-5 hours at least) before sanding again. While I'm no drywall expert, I've done enough work in my own homes and helping others to have a good grasp on what works (for me at least).
But of course I'll let the experts chime in.
I had a wall that was poorly painted previously where one could see the roller lines, and the paint was put on too thick. Two years ago painter was told to do "two coats", his definition was two rolls one after another with no drying and a very thick nap (even I as an amateur know much better). While I had used it as a screen for several months, I could see the lines in white areas of the movie pretty badly.
So this weekend, after mulling around with trying to get a large piece of Sintra so I didn't have to mess with sanding the wall back smooth, I finally broke down and did it.
Took me about 5 hours (I sanded the WHOLE wall, not just where the screen is projected), and made probably at least 10 sanding passes (using 80, 120, and 220 sanding screens), but arrived at a wall that was "baby butt" smooth that I was very happy with. Along the way I patched a few nicks, screwed in a few drywall screws that were slightly popping out, as well as a few nails they had, and patched those, etc. But in the end am very satisfied.
After spraying the prime coats, it looks awesome (haven't sprayed any MM on it yet, but plan to tonight or tomorrow night).
In my case I was looking at around a 140" screen (arrived at 139" once I moved the projector a bit closer than originally had it placed), so 10'x6' Sintra would have been too difficult/expensive to obtain.
But in the end, I'm VERY satisified with the results thus far. While the screen isn't perfectly flat in all areas, its about as close as you could ever get with drywall, and at least in the portion of the house, the drywallers when building did a great job with the joints (better than in the rest of the house).
So if you either have good drywall, or good drywalling skills (at worse one could screw 1/4" drywall over the existing for the wall and repatch - I've done this in another home over an old badly messed up sheetrock wall and been very satisifed) - I'd consider this a very viable option.
Especially if you're looking for anything over 98" (ie: the largest size you can get with 4x8 substrate), going to the bare wall is a great option.
Being a total novice on this myself, as well as using the paint sprayer, I can recommend the approach. Much easier than I expected. BTW - the 5 hours I spent sanding the wall probably were overblown - I'm a bit of a perfectionist and tend to spend 2-3 times longer than necessary when doing things.
BTW - in your case if its a totally textured wall, from experience at another home, I'd probably first do a rough sanding to get as much of the texture off as possible followed by a skim coat of high quality (the type you mix yourself) mud, letting it dry fully (4-5 hours at least) before sanding again. While I'm no drywall expert, I've done enough work in my own homes and helping others to have a good grasp on what works (for me at least).
But of course I'll let the experts chime in.


















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