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Split bass horn project - Page 2

post #31 of 50
Thread Starter 
Quote:
Originally Posted by Manic1! View Post

Are you a certified rigger?

Does jury-rigging count?
post #32 of 50
Quote:
Originally Posted by Manic1! View Post

Are you a certified rigger?

And do you have rated fly points installed in the cabinets?

Have you done any pull tests?

Remember-if it falls and hurts anybody- your efforts-no matter how good intentioned-will be in vain. And you could lose everything you have in court.

Putting things above people heads is a risky venture and should only be done by professionals and with gear that is designed to be flown as such.

But that doesn't stop a lot of people. And there are many installs out there that should not be.

All it takes is one little incident to ruin your life.

Just a heads up.
post #33 of 50
These are my two favorite graphs. They show good quality control from conception through engineering through building. Love it!
LL
LL
post #34 of 50
I really have to say that I keep coming back to this thread and looking at it.

I love this design!!! Well done.
post #35 of 50
Thread Starter 
We fired it up last night for its first use in a sound reinforcement application...I was very surprised how clear vocals sounded - and we were just using a run of the mill microphone with no EQ.

Kurt and I are considering selling plans since we have an easy way to scale this to different frequency ranges and sizes...and for a little bit more we are toying with the idea of selling 1:1 printouts to use as stencils. Not sure if you'd be interested in that or not Penn. Maybe we can talk offline a bit since we're not sure how much that time commitment would be worth.

Btw, in a past life I used to fly speakers in venues all over the country for a living, so I'm very aware of the codes and good practices. We chose to go with an exoskeleton rig for flying the cabinet so that we wouldn't have to rely on the cabinet integrity for safety. Being in a gym, it's very likely that this thing is gonna get knocked around by flying balls and what not. The last thing we want is it to come crashing down on some poor kid below.
post #36 of 50
Quote:
Originally Posted by MBentz View Post
We fired it up last night for its first use in a sound reinforcement application...I was very surprised how clear vocals sounded - and we were just using a run of the mill microphone with no EQ.

Kurt and I are considering selling plans since we have an easy way to scale this to different frequency ranges and sizes...and for a little bit more we are toying with the idea of selling 1:1 printouts to use as stencils. Not sure if you'd be interested in that or not Penn. Maybe we can talk offline a bit since we're not sure how much that time commitment would be worth.

Thanks, Im interested so PM me if you have more details at some point.
post #37 of 50
Thread Starter 
The polar response plot is hard to read, so I normalized it to the on-axis response:


The purple plot is 50deg off-axis and we still have matching output at the top of the passband.
post #38 of 50
Thread Starter 
Ok, how bout some better polar response measurements and a few more pics of the paint drying...

Here's the horizontal polars:


And then the vertical polars:


The xover frequency is a 3rd order butterworth (the XTi amps don't have bessel) at 1kHz and the acoustic xover is also at 1kHz. The tweeter is 60deg in the vertical and loses control by 2kHz, so really isn't ideal for mating to the 40deg vertical of the bass horn....but stay tuned, we plan on building a custom tweeter and should get a better transition down low.

Here's the impedance response measured in ~0.75 space (somewhere between half and full space):


And then a few shots of the paint drying:



post #39 of 50
So...How do you feel about the results so far? The horizontal polar looks a little odd with the recurve in output as you get further off axis. Is that an interaction between the ht and mid units radiation? How about a 1w sensitivity measurement on the mid horn? Looks like a 3 ohm minimum.
post #40 of 50
I didnt even know larger mid-bass horns could have that sort of directivity at all because I always thought the soundwaves are just too large to control
post #41 of 50
He is running this up to 1khz. That is where the effect I was talking about is seen. Looks like it is the tweeter that is providing the energy further off axis near the xover point.
post #42 of 50
Thread Starter 
Quote:
Originally Posted by Ricci View Post

So...How do you feel about the results so far? The horizontal polar looks a little odd with the recurve in output as you get further off axis. Is that an interaction between the ht and mid units radiation? How about a 1w sensitivity measurement on the mid horn? Looks like a 3 ohm minimum.

Well the proof of concept is definitely there, and the thing sounds awesome....this is the first time I've had a DIY build exceed expectations. I was actually expecting to throw the prototype away, but I think it's going to work out nice for this application. We've been doing the sweeps at ~115dB to 120dB at 1m and the distortion is a good 45dB down, which is like 0.5% distortion...when cranking it up, the XTi amps actually crap out way before the speakers do.

We pretty much hit the horizontal polar target, which was 6dB down at ~45 degrees (for a 90 deg horizontal). I'm pretty sure the -4dB dip at ~25 degrees is because the nose doesn't come together to a point - at least that's the current theory. Early on we did some measurements with and without a makeshift nose and could see that energy come up in the off-axis by a good 3-8dB depending on frequency. I think the color scheme is a bit misleading to how dramatic that dip is because it's certainly not very audible when walking around (though some of that could be all the reverb in the gym - trying to find a chance to listen outside to isolate that variable). I know, it's -10dB overall, but that's only -4dB relative to -6dB, and getting that 4dB back would result in additional energy from the summing with the energy already there. I am definitely going to run some experiments with a nose before we fly the speakers, so stay tuned. Also, I think the polar response of the tweeter falling flat on its face also makes it look worse too. The wideness at 1-2kHz should hopefully be addressed with new tweeters.

Right at 1kHz, there is a little interaction between the tweeter and midbass unit that is the result of non-ideal xover interaction. The XTi amps don't offer Bessel filters so I haven't figured out the math yet on how to make the Butterworth work in the scenario. I can adjust the tweeter delay to move that energy at 45degrees into the 25 degree hole, but then it really sucks out as you go wider in angle. Right now I'm at a 3rd order butterworth, which was a significant improvement over the 4th order L-R. Here's a plot of the L-R polar response:


I'll be sure to keep you guys updated with the xover experiments too. It takes a while to run quality polar response sweeps and the angles we're measuring now aren't perfectly exact. We're working on a turntable for the speakers so that we can get more data points with more accurate angles. I'm also really curious how the horizontal polars look at different vertical angles.

It sounds like we'll be dragging these guys down to the Klipsch pilgrimage so if anyone wants to hear them, that'd be a great opportunity (plus the pilgrimage itself is a blast):
http://www.klipsch.com/pilgrimage/

Btw, another comment on the polars...If you stick this thing into a room corner (which was the original design intent), the polar response makes a nice transition to the 90degrees of the room corner...so your horizontal is effectively 90 degrees wide over the entire bandwidth. The LF corner also extends down to 50Hz. There's a good enough corner in the gym, so I'm planning to make some measurements just to verify the model correlates to real world performance.

RE Penn, the wavelength at 200Hz is "only" 5ft and the mouth on this thing is around 4ft when splayed, so you're getting into the 1 wavelength piston polar response, which offers some directivity. You've also got the mouth diffraction helping you out a bit too.
post #43 of 50
When is the pilgrimage this year? Is it in Indy? I haven't frequented the Klipsch boards in some time. I always mean to make it out but somehow always forget or can't fit it in the schedule.
post #44 of 50
Thread Starter 
It's the weekend of June 10-12th in Hope this year:
http://www.klipsch.com/pilgrimage/

So in like 2 weeks...

I hear this is the one to be at - I think that means lots of prizes? I dunno. They were recommending people take their trucks...or their motorcycles as there will be a motorcycle contest too or something to that effect.
post #45 of 50
Dang it. I don't think I can make that. Hurd going too?
post #46 of 50
Thread Starter 
Hurd was planning on it, but not sure if his schedule changed or not. Supposedly they're doing a live telecast online or something, but that's not really the same as being there.

Maybe they'll do it in Indy next year? Not sure, but it'd be cool to meet up sometime.
post #47 of 50
I heard Hurd moved to the USA for the summer....true?
post #48 of 50
Thread Starter 
Hurd heard?
post #49 of 50
three crummy pictures of the gym install.

fyi the b-ball hoop DOES get pulled up out of the way when this is in use. I know some of you were complaining right away when you saw that!
LL
LL
LL
post #50 of 50
Looks like a fun project Mike, thanks for sharing.
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