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Veneering test... Its so easy! :)

post #1 of 22
Thread Starter 
I plan on building one or two 4cu.ft. sealed 15" Rythmiks. Not sure if I'll do the standard version or the hp. Anyway I new I wanted them to be finished in wood to match my house, but have never veneered anything. So I got some samples from veneersupplies.com and ta-da!! It went very well. So easy in fact I am just itch'n to get the project started. Got all my mdf for free off a job too.

post #2 of 22
Great job, those look really nice. I was suprised at how easy veneer was as well. I don't plan on going back to painting anytime soon. It looks like you might already applied some type of finish already, but if your open to a suggestion...

I'm not a pro so I went to a local woodcraft store to get some finishing tips from the workers there. I have to say that just about each one was an expert in some part of the store and was very impressed with their knowledge. One I talked with had a lot of wood working experience.

Now I have tried a lot of different finishing products, but wasn't ever really satisfied because they always looked fake/plastic to me. I was just looking for a very natural smooth finish. here are the products he recommended.

4-5 coats of this (yes it really is only one coat a day)
http://www.woodcraft.com/Product/200...ish-Quart.aspx
Very, very lightly sand by hand with 400 grit or higher (sand to just get as smooth of surface as possible, be careful not to sand through the waterlox) now apply this
http://www.choice-woods.com/index.ph...product_id=789
then buff out

This, at least for me, has given an end result that is just fantastic. Looks and even feels great. Can't recommend enough to reserve judgment until you wax. the waxing takes the finish to the next level IMO.
post #3 of 22
Thread Starter 
Quote:
Originally Posted by NateTTU View Post

Great job, those look really nice. I was suprised at how easy veneer was as well. I don't plan on going back to painting anytime soon.

I'm not a pro so I went to a local woodcraft store to get some finishing tips from the workers there. I have to say that just about each one was an expert in some part of the store and was very impressed with their knowledge. One I talked with had a lot of wood working experience.

Now I have tried a lot of different finishing products, but wasn't ever really satisfied because they always looked fake/plastic to me. I was just looking for a very natural smooth finish. here are the products he recommended.

4-5 coats of this
http://www.woodcraft.com/Product/200...ish-Quart.aspx
Very, very lightly sand by hand with 400 grit then apply this
http://www.woodcraft.com/Product/200...Brown-Wax.aspx
then buff out

This, at least for me, has given an end result that is just fantastic. Looks and even feels great. Can't recommend enough to reserve judgment until you wax. the waxing takes the finish to the next level IMO.

Thanks, I am a finish carpenter so that helps I will take a look at the finishes
post #4 of 22
Have been tempted to veneer my boxes. Would I need to strip the stain/poly off them first if I ever went this route?
post #5 of 22
Do you have any step by step pics...? What I mean do you have a Passing Interest pictorial of the veneering?
post #6 of 22
I keep wanting to try and do a veneered finish but it has always seemed like I wouldn't be able to get it correct and I would end being out some more money. Hence why I have always stained or painted my boxes.

SO I think this next time I will definitely be trying to use a veneered finish.
post #7 of 22
Quote:
Originally Posted by pbc View Post

Have been tempted to veneer my boxes. Would I need to strip the stain/poly off them first if I ever went this route?

I do tech work in the coatings industry so I don't veneer for a living, but I see no reason why I can't apply similar logic to veneering that I would urge my customers to do with their coatings. Clean, dry, dull is pretty universal suggestion for adhesion regardless of the coating and I see no reason why adhesion of glue would be different than adhesion of coatings. Often times they contain very similar polymers in different ratios, different solvents, etc.
I would feel comfortable if they were my boxes with dulling the top coat with 120-180 grit or even removing the coating by abrasion. I realize I am making the assumption that you have good adhesion of your coatings system now so if this is not the case then remove the coatings all together before contemplating veneering. After you have abraded the surface do a test spot with the glue you will be using to ensure it will not cause wrinkling/lifting to the existing coatings you did not remove. Assuming the test spot goes well you should be able to proceed with veneering in my mind.
post #8 of 22
Thread Starter 
Quote:
Originally Posted by pbc View Post

Have been tempted to veneer my boxes. Would I need to strip the stain/poly off them first if I ever went this route?

You can get veneer with a PSA(peel and stick) adhesive from 3M that is made to go over existing smooth/shiny surfaces. It seems a little cheesy but might work. I know that not all glues/finishes play nice with each other. For instance you can't apply poly urethane over a lacquer finish or vice versa and poly urethane won't stick to liquid nails...I've tried..
post #9 of 22
I just wondered how to you get the top veneer piece to match up seemlessly with the sides?
post #10 of 22
Thread Starter 
Quote:
Originally Posted by chrapladm View Post

I just wondered how to you get the top veneer piece to match up seemlessly with the sides?


Do you mean the corners themselves being flush? Or the Grain pattern lining up?
post #11 of 22
+ 1 to Waterlox. Great stuff. Very easy to work with, hard to screw up. Slow but worth it.
post #12 of 22
Quote:
Originally Posted by turboswede95 View Post

Do you mean the corners themselves being flush? Or the Grain pattern lining up?

Yes the corners themselves?

I am not worried about the grain. Although someone else did a veneer with a roundover gap them veneered the top that looked pretty awesome as well.
post #13 of 22
Quote:
Originally Posted by turboswede95 View Post

You can get veneer with a PSA(peel and stick) adhesive from 3M that is made to go over existing smooth/shiny surfaces. It seems a little cheesy but might work. I know that not all glues/finishes play nice with each other. For instance you can't apply poly urethane over a lacquer finish or vice versa and poly urethane won't stick to liquid nails...I've tried..

I was looking at that PSA stuff on the website, I own't lie! I'd probably do what was suggested above and sand the box a bit first.

BTW, how easy was it to get the "edges" on the box as perfect as you did?

In my case, my box has a 3/4" roundover, so I don't know if I could round the sheet over the round over (unless it was too tight and would split the sheet) or somehow match it up at an end.

Also, just reading the finishing posts above, does that mean you didn't end up staining the veneer at all? You just applied some finishing wax or whatever to it? It looks amazing. What veneer was it?
post #14 of 22
Wow, looks great!

I've found getting into veneering to be a pretty big deal - time and money-wise.

Can you share some details. Did you use the peel-and-stick? Cold press glue? Contact adhesive(seems to be a no-no). Hide glue?

Did you use clamps or a vacuum pump setup? Clamping can be a pain - especially when you don't have enough clamps to set it up right, but from your job title I assume you have a great set of woodworking tools


Just curious what route you went to get such a great result right off the bat

Joe
post #15 of 22
There is a gallon of Minwax Fast Dry Poly Satin in the picture. Was that what finish used on these boxes?

From a coatings standpoint wax is not something I would recommend for a number of reasons. Waxes are not approved coatings by many manufacturers, and do not commonly meet ASTM standards. Depending on how you plan to use whatever you're building will dictate the type of coating I would recommend.
If I were to equate coatings to speakers....the commoner finds Polk towers to be sufficient (waxes/water based clears IMO) whereas the audiophile requires SEOS horns, AE drivers, upgraded crossovers etc (conversion varnishes, catalyzed lacquers IMO). Decide the type of performance you want and application method before choosing the coating you want to use.
post #16 of 22
There is a gallon of Minwax Fast Dry Poly Satin in the picture. Was that what finish used on these boxes?

From a coatings standpoint wax is not something I would recommend for a number of reasons. Waxes are not approved coatings by many manufacturers, and do not commonly meet ASTM standards. Depending on how you plan to use whatever you're building will dictate the type of coating I would recommend.
If I were to equate coatings to speakers....the commoner finds Polk towers to be sufficient (waxes/water based clears IMO) whereas the audiophile requires SEOS horns, AE drivers, upgraded crossovers etc (conversion varnishes, catalyzed lacquers IMO). Decide the type of performance you want and application method before choosing the coating you want to use.
post #17 of 22
Thread Starter 
Quote:
Originally Posted by chrapladm View Post

Yes the corners themselves?

I am not worried about the grain. Although someone else did a veneer with a roundover gap them veneered the top that looked pretty awesome as well.


The round over corners I just bent the veneer with the grain around. You have to make sure you can get veneer long enough to reach around the project.
For the top square edge I used a router flush bit like this..



As for the finish(I have built a lot of furniture) I always stain then use poly urethane with what I consider to be great results.
After the stain has fully dried I apply 3-4 coats of poly letting each coat fully dry. I use either steel wool or 250+ sandpaper between each coat.
post #18 of 22
Thread Starter 
Quote:
Originally Posted by lowpolyjoe View Post

Wow, looks great!

I've found getting into veneering to be a pretty big deal - time and money-wise.

Can you share some details. Did you use the peel-and-stick? Cold press glue? Contact adhesive(seems to be a no-no). Hide glue?

Did you use clamps or a vacuum pump setup? Clamping can be a pain - especially when you don't have enough clamps to set it up right, but from your job title I assume you have a great set of woodworking tools


Just curious what route you went to get such a great result right off the bat

Joe

I did the iron on method using paperbacked veneer.

1. Roll on glue(I used titebond 2 for the test) but will use Better Bond Heat Lock for the subs.
Apply the glue to the veneer back and the surface of the box you are going to use first. Make sure not to get any glue on the face of the veneer. Tape down the veneer to avoid this.

2. Wait for them to dry... about 30 mins. No longer than 1 hour.

3. Align the veneer on the box and cover with a thin cotton sheet.(like one layer of a pillow case.)

4. With the iron set to cotton or med/high start ironing while applying downward pressure. It doesn't take long for the adheason. You can always go back and iron some more if you find a loose corner.

5. Trim.... I tried this with just a box cutter with decent results. The knife did tear out the edge just a little. So on the next side I used a router with excellent results.

6. lighty sand veneer and edges

Most of the 4x8 sheets of veneer that I am looking at range between $50- $200. Plus glue, roller, stain, and poly its really not that expensive.
post #19 of 22
Quote:
Originally Posted by turboswede95 View Post

...I am a finish carpenter so that helps...

I am sure it helps a lot. Average Joe just trying for the first time should practice on something he can throw away first.
post #20 of 22
Quote:
Originally Posted by turboswede95 View Post

The knife did tear out the edge just a little. So on the next side I used a router with excellent results.

The knife wasn't sharp enough or technique was wrong. You can have similar problems with a trim bit as well. There are all kinds of tools that can be used. It is just a matter of getting used to whatever you choose.
post #21 of 22
maybe i should give the iron-on approach a try. i've tried cold press glue with clamps and hide glue with veneer hammer. had mixed results with both methods. still trying to decide which technique to use on my next build.

the iron-on method almost sounds too easy to be true do you have to clamp after you activate the glue with the iron and get it to stick? or do you just let it sit until it's dried?

are there any drawbacks to the iron-on method? colm, you seem to comment on most veneer threads - any comments on what method is best...excluding vacuum pump setups, which i'm not prepared to get into.

oh - and i second that motion that being a carpenter by trade biases your opinion of what woodworking techniques are 'easy' i can make anything look difficult

thanks,
joe
post #22 of 22
Thread Starter 
Quote:
Originally Posted by lowpolyjoe View Post

maybe i should give the iron-on approach a try. i've tried cold press glue with clamps and hide glue with veneer hammer. had mixed results with both methods. still trying to decide which technique to use on my next build.

the iron-on method almost sounds too easy to be true do you have to clamp after you activate the glue with the iron and get it to stick? or do you just let it sit until it's dried?

are there any drawbacks to the iron-on method? colm, you seem to comment on most veneer threads - any comments on what method is best...excluding vacuum pump setups, which i'm not prepared to get into.

oh - and i second that motion that being a carpenter by trade biases your opinion of what woodworking techniques are 'easy' i can make anything look difficult

thanks,
joe

From everything I have read if your just doing small projects the iron on method is great. I would think if you were doing very large surfaces on a commercial scale ironing wouldn't be the way to go.

The ironing is easy no clamping is required. I have read that a quick scrape after heating can help but I didn't do it. When I was ironing I just started in the middle with lots of downward pressure, and made a slow circular motion slowly moving outward.

It required more ironing skills than carpentry skills. My grandma would have been better at it than me
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