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2 way Crossover Help

post #1 of 27
Thread Starter 
Crossover noob here - building B. Fitzmaurice TLAH per plans, but upgraded the drivers so I need to desin a crossover.
For each speaker's linear arrays - Drivers I have:
8 x Dayton Audio RS100T-8 4" Reference Woofer Truncated Frame - 3.3 inch centers
Specs -http://www.parts-express.com/pdf/295-338s.pdf
12 x Dayton Audio ND16FA-6 5/8" Neodymium Dome Tweeter - 1.3 inch centers
Specs - http://www.parts-express.com/pdf/275-025s.pdf

So the woofers don't breakup til 10k, and the tweeters drop-off at 2K.

So my questions are would a crossover at 9000(or 8000), 1-2K below woofer breakup and 2 octaves above tweeter fs be sensible? And is there any need w/ this much overlap to go above 1st order(Butterworth)? And finally, the tweeters are 4.7dB more sensitive so should I design an L-pad to attenuate 3-4 dB?
post #2 of 27
If i were you i would buy a minidsp and just adjust it on the fly... and youd have to be nuts to cross over the woofers at 9000hz, i would say anything higher than 4000hz is pushing it.
post #3 of 27
agree, with measurement and variable component values, you should be able to get quite close...sarah palin is a nice person.
post #4 of 27
Thread Starter 
Sarah Palin?
Anyway,
at 8K x-over, impedances are 6.5 for tweeters, 10 for woofers
2K below woofer breakup, 6K above tweeter drop off.
What order x-over should I plan on with this much overlap,regardless of whether I crossover at 5K or 8K or in between? Would a first order give me a smoother transition?
post #5 of 27
Thread Starter 
BF answered for me on his forum - must use 3rd order.
Thx
post #6 of 27
is this what you are building?

http://www.youtube.com/watch?v=hjScTaqCcas
post #7 of 27
Nice driver choice.

I'd use 24 tweets, though. Vertical sweet spot is dicatated by the tweeter line length. They need to be aimed well.

I wouldn't cross higher than 4kHz, lower is preferable.

If you will not be optimizing the crossover with detailed measurements and a program like PCD (Passive Crossover Designer), I would invest in a receiver with Audyssey MultEQ XT or some other hi resolution automatic EQ system.

I use SLAs, and Audyssey makes them sound like more refined speakers than their generic crossover can.

JSS
post #8 of 27
Thread Starter 
Yes - the BF TLAH - not as big as those though.

Yes, the receiver does have Aud MultiQ XT32.
The crossover was to be 3rd order Butterworth designed using high quality parts choosing components by this site - http://www.diyaudioandvideo.com/Calculator/XOver/.

With those driver specs, why should I crossover so "low"?
post #9 of 27
Thread Starter 
And will be using the graphed impedances at whatever crossover freq I finally end up with.
post #10 of 27
Quote:
Originally Posted by gmannel View Post

Yes - the BF TLAH - not as big as those though.

Yes, the receiver does have Aud MultiQ XT32.
The crossover was to be 3rd order Butterworth designed using high quality parts choosing components by this site - http://www.diyaudioandvideo.com/Calculator/XOver/.

With those driver specs, why should I crossover so "low"?

Due to 4" driver spacing (center to center), and to widen the angle of the crossover nulls.

Probably the hardest part of speaker design is the crossover. The BFM designs use more generic crossover topologies, because the are low cost systems, and driver choices can change. BFM designs offer some of the best bang for buck in the DIY audio world. But the crossovers are not what I would consider optimized, and Audyssey will help with this, but it is more of a band-aid than a cure.

If you are gonna spend that much on drivers, You may want to spend some $$ on measurement equipment if you are gonna tinker with optimizing a crossover.

You will likely be very pleased with the generic crossover and especially once Audyssey has done its thing; I am. I of course want to replace my LCR at some point with more optimized speakers, but that will take time and $$.

JSS
post #11 of 27
Thread Starter 
Thx Maxmercy!
I am really trying to learn here so bear w/ me. Why does driver spacing dictate crossover freq choice? I am afraid to get to close to fs on the tweets. 4800 would be 1 octave above. Is that(or 5K) OK?
Also you recommended 24 tweets. If I did 18-20 the woofer and tweeter line length would be about the same. So would 18 be OK?
And what would be the minimum "stuff" I would need to build a proper crossover?
post #12 of 27
"I am really trying to learn here so bear w/ me. Why does driver spacing dictate crossover freq choice? "

that depends on what you are doing. 1/4 wave couples...
post #13 of 27
Quote:
Originally Posted by gmannel View Post

Thx Maxmercy!
I am really trying to learn here so bear w/ me. Why does driver spacing dictate crossover freq choice? I am afraid to get to close to fs on the tweets. 4800 would be 1 octave above. Is that(or 5K) OK?
Also you recommended 24 tweets. If I did 18-20 the woofer and tweeter line length would be about the same. So would 18 be OK?
And what would be the minimum "stuff" I would need to build a proper crossover?

More info:

www.diy-audio.narod.ru/litr/nflawp.pdf

Good paper. More good reading:

http://www.audioartistry.com/products_CBT.htm

Click on the links. Lots of good info.

IIRC, you can fit three of those tweets per 4" driver. Use as many as you can tightly spaced to equal the woofer line.

To do crossover work, active crossovers would be easiest. You would need more amplifier channels and an electronic crossover like a MiniDSP.

For passive crossover work, you would need a measurement mic (preferably calibrated), soundcard, Room EQ Wizard or HolmImpulse software, and Passive Crossover Designer software. Here at AVS there aren't too many passive crossover designing folks, but at the PartsExpress forum, you can get some help.

Good reads on crossovers:

http://sound.westhost.com/articles.htm

http://sound.westhost.com/lr-passive.htm

http://www.pispeakers.com/Speaker_Crossover.pdf

http://www.pispeakers.com/Speaker_Crossover_Lab.pdf

http://www.pispeakers.com/Pi_Speakers_Info.pdf

Bottom line is that you can get most of the performance out of the design with the generic cross and Audyssey. If you really want to optimize the crossover, you may want to shade the line and possibly curve it like a CBT.

JSS
post #14 of 27
Remember not to get too wrapped up in theory. The ultimate goal is to build a speaker that sounds good. I use measurement equipment and theory guidelines to get started but it does not dictate the end result. My ears have the final say.

The main purpose of the crossover is to shape each driver's output so that they blend properly to make a total output that somewhat accurately reproduces the material and is pleasing to the ear. The crossover frequencies, padding and slopes will be determined by each driver's output.

That said, if your woofer's output begins to reduce in the 4 khz range then you'll need to choose a tweeter that has output in that range and high pass it about that point.
post #15 of 27
Thread Starter 
Woofer - http://www.parts-express.com/pdf/295-338s.pdf
Tweeter - http://www.parts-express.com/pdf/275-025s.pdf

So looking at my woofer's output graph output, I don't see any fall off all the way to breakup at 10K. The tweeter is flat down to 2K, but fs is about 2300. So taking the tweeter's impedance curve into acct, my usable driver overlap is about 4k-9k. If I should stay an octave above fs, then 4600 is minimum. So if I chose a 5K crossover point, that would put me at 1+ octave above tweeter fs, and a full octave below woofer breakup. Would this seemingly then be a good place to design around?

I think I will start w/ a 3rd order Butterworth designed w/ impedances at 5K, but I will peruse Maxmercy's rec sites and maybe go w/ a miniDSP.
Max, does that work if I use Audyssey as well, or does it need to be passive?

My other HT speakers are a TubaHT and a planned curved SLA center.
post #16 of 27
Thread Starter 
This miniDSP idea seems just the ticket! Still reading.
post #17 of 27
You should be able to run a lower crossover on the tweets since each one will only be seeing 1/24th the power a single tweet would see (for a line of 24).

The reason for the crossover a 4k is not only center/center distance and crossover nulls, but the 4" driver becomes more directional as freq is increased.

With MiniDSP, Audyssey will still function. MiniDSP will alow you to tinker as much as you would like without having to solder anything. You can then build a passive XO based on what works best with the DSP.

JSS
post #18 of 27
Thread Starter 
As I am reading it, one miniDSP would act as crossover for both TLAHs simultaneously, biamping each 2-way speaker? Using 4 channels of amplification. And then a second DSP (w/ 2 channel amp) when the center channel is built?

A concern I have after reading the line array white papers is the length of the array - setting my 8 truncated frame woofers adjacent to each other gives me an array only 26.5 inches high. The 8 drivers is the "standard" TLAH. After looking over the CBT design, it makes me wonder if I should have gone with the cheap Goldwoods afterall and done 24 woofers and 64 tweeters each for less money! If I really should add to the length of my arrays, should I space the woofer line a little and add extra tweeters, or keep them as close as poss and add 4? So 12 would be 40 in. And keep it at 24 tweets or increase to 30?
post #19 of 27
Thread Starter 
Thoughts on a reasonable quality entry level calibrated measurement mic?
post #20 of 27
Thread Starter 
post #21 of 27
Looking at those response curves, I can see the problem. That 4" driver is not really a woofer. It's really a full range driver. What will you be using for bass since the output of those 4'' drivers begin to drop off at 150 hz?

Have you considered using a different low frequency driver?
post #22 of 27
Thread Starter 
THT for bass - already bought the drivers
post #23 of 27
Thread Starter 
I notice on the CBT - http://www.parts-express.com/cbt36/they get by w/ some significant driver spacing, both woofers and tweeters - not literally touching as I had planned - thoughts?
I am nervous now about the freq rolloff statring at 150 for my woofers - will that be too high for the Tuba HT to crossover to?
post #24 of 27
a couple more reads on line arrays.

http://www.roger-russell.com/ids/ids.htm

http://www.trueaudio.com/array/index.htm

if i were going to do one, i'd probably go with a full range driver, such as this one:

http://www.parts-express.com/pedocs/...ifications.pdf
post #25 of 27
"not literally touching as I had planned - thoughts?"

as long as the center of each driver is less than 1/4 of the wavelengths that they are producing, you should get pretty good coupling.

if you were to get creative with a straight line array and digital delay and levels, you might be able to simulate the curved array with a vertical stack of speakers. ah, i see that is what jbl is doing with their cbt series, but they do it passively...now that is slick.

have you visited: http://www.xlrtechs.com/dbkeele.com/CBT.php

some good stuff there.
post #26 of 27
Quote:
Originally Posted by gmannel View Post

I notice on the CBT - http://www.parts-express.com/cbt36/they get by w/ some significant driver spacing, both woofers and tweeters - not literally touching as I had planned - thoughts?
I am nervous now about the freq rolloff statring at 150 for my woofers - will that be too high for the Tuba HT to crossover to?

The theory behind the TLAH is that the transmission line will help out the response below 150Hz. It will not act like a sealed box, but I do not know how to best model the TLAH short of using Akabak, which I am not good at.

Bill would be the best person to ask concerning how much low end the TLAH will provide.

The CBT36 crosses over lower than you think to the tweets, letting the woofs get away with a slightly larger C-C spacing. ideally C-C spacing should always be minimized in array designs.

THT with the Dayton HF driver can be crossed over at 150Hz with no problem.

Ask Bill if you should change the dimensions of the TLAH with he drivers you have.

Cross Spectrum Labs offers a calibrated EMM-6 mic.

JSS
post #27 of 27
Quote:
Originally Posted by gmannel View Post

I notice on the CBT - http://www.parts-express.com/cbt36/they get by w/ some significant driver spacing, both woofers and tweeters - not literally touching as I had planned - thoughts?

Drivers are rear mounted...flanges likely touch on the back side of the baffle.

crossover frequency is often calculated using this formula:
SOS (speed of sound = 13500 ips) divided by CTC spacing...this can give you a starting point for crossover development.
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