Well today did not go as planned at all. I must have pissed the HT gods off somehow. No one in my area carries any semblance of quality lumber. I finally gave up and picked up 5 sheets of 3/4" MDF. Here are some things I learned today.
1) Never, Never let Home Depot cut any of your lumber for you. I didn't feel like wrestling 4x8 sheets of 3/4" MDF around so I had them rip them in half. Let's just say I could cut a more square piece of lumber with a jig saw, blindfolded and freehand.
So I spent half my day trying to re square everything up the best I could before making my final cuts.
2) It will always rain when trying to bring lumber home. It's the middle of winter and has been in the single digits for a while, and today it warms up to 40 and pours.
3) Workhorse plastic sawhorses will not hold the equivalent of 5 sheets of MDF. I finished cutting the last piece and stacked it up on the sawhorses with the rest of the pieces. About 10 seconds later I hear a loud snap and the sawhorses explode, snapping the 4x8 sheet of particle board and 2x4's everything is sitting on. Almost every one of my fresh cut pieces has dings on the edges and some minor crushed corners.
There's no way in hell I'm starting over so I am going to PL the heck out of them and pray everything seals up tight. It's behind the screen wall so aesthetics isn't important.
Aftermath of mess.

Stack of cut pieces ready for assembly.

1) Never, Never let Home Depot cut any of your lumber for you. I didn't feel like wrestling 4x8 sheets of 3/4" MDF around so I had them rip them in half. Let's just say I could cut a more square piece of lumber with a jig saw, blindfolded and freehand.
So I spent half my day trying to re square everything up the best I could before making my final cuts.2) It will always rain when trying to bring lumber home. It's the middle of winter and has been in the single digits for a while, and today it warms up to 40 and pours.

3) Workhorse plastic sawhorses will not hold the equivalent of 5 sheets of MDF. I finished cutting the last piece and stacked it up on the sawhorses with the rest of the pieces. About 10 seconds later I hear a loud snap and the sawhorses explode, snapping the 4x8 sheet of particle board and 2x4's everything is sitting on. Almost every one of my fresh cut pieces has dings on the edges and some minor crushed corners.
There's no way in hell I'm starting over so I am going to PL the heck out of them and pray everything seals up tight. It's behind the screen wall so aesthetics isn't important.Aftermath of mess.
Stack of cut pieces ready for assembly.























And I thought moving my old 300 gallon aquarium about killed me. 