Well I got a lot less done than I had planned today! Oh well......
So I clamped up a test fit so I could lay a baffle on top and trace out the cutouts:
I bought a 3.5" Hole saw to make it easy to cut out the holes for the ports.....hahah easy huh, man it took a long time for that hole saw to make it through 3/4" of MDF, the hole looks nice but I am wondering if its worth it as its going to be behind the baffle any way I am thinking the others will be a lot quicker if I just use the jig saw.
So the other reason I bought the hole saw and what took me way to long without a table saw was cutting these six squares for window bracing! (ChopsShops fault :) ) I plan on using the hole saw to put five circles in each one and was going to round over the circles edges. But now I am having second thoughts being is the hole saw takes so long I might just jig saw four windows in each and call it a day.
I plan on putting a brace between the wave guide and the woofer and the woofer and the ports, so two per box, will this be sufficient bracing?