Still cold, but I took advantage of the sunshine to cut the baffles today. I made my own circle jig out of some scrap wood. Countersunk the router screws into the wood so I did not leave any scratches. Things went pretty smoothly except for my first attempt. As I got towards the end of the circle, the jig, which was no longer attached to anything, moved outwards, and I shaved a little too much off the baffle at that one spot. Someone even warned me about that possibility, and I did not pay enough attention... Of course it is on the outer baffle as well. I was even warned not to do that one first!!!! It is not bad at all. It sanded pretty smooth, but I may apply a little bondo or wood putty to get it back to perfectly round. Maybe start gluing tonight...
post #31 of 126
2/10/14 at 3:02pm