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Budget screen solution for basements  

post #1 of 8
Thread Starter 
I've been trying to decide whether or not to post this, wondering how ridiculous many would think it is, but I finally decided that there are probably many here who can't afford a high dollar real screen or may be in a situation that prevents them from drywalling, etc.

This was my solution for a concrete block basement wall which I feel is a a better solution than blackout cloth or similar make-shift screen.

I am not currently ready/able to drywall in the basement. There is much more work to be done before I can take that step and the rest of the house requires more attention than this particular project.

I purchased 4 x 8 sheets of owens corning styrofoam house sheathing. I wanted an even larger area, so I purchased two sheets. They are a little over 8 bucks each. They are tongue in groove and lock together and I attached them to concrete block wall w/ liquid nails. I used a full sheet in the middle of the screen area and then cut the second sheet to fill the sides, top and bottom (in case my seams showed, I'd still have a roughly 48" x 96" solid area to work with without any defects that was centered, this was basically a planned strategy in case of my plan failing)

I then used latex caulk on the seams to fill them then taped, mudded and sanded the seams just like drywall after slightly roughing the seam areas w/ fine grit sandpaper I went through the usual sanding process on the taped seams then primed and painted w/ a version of the ultra pure white paint with the opalescent glaze mixed in. It is an awesome screen for under $50.00. Black curtains to finish it off and it is the best looking thing in the room for now....
My seams are invisible and there hasn't been anyone to date who could tell that it wasn't a perfect sheetrock wall.

It may not be for everyone, but it is a good solution for those on a budget or a tough area to work with.

Lori

Edit: These sheets have a plastic film/vapor barrier attached to both sides. For better adhesion, I removed the plastic film. Also, try to find a styrofoam safe version of the liquid nails. The regular version can eat through styrofoam, but generally won't work it's way all the way through this thickness.
post #2 of 8
What a great example of someone taking a material, and bending it to thier own will. Had you asked first, many would have said, fergiddabowdit.
Ya can't tape and mud stryofoam. (tell that to R-Wall'ers)

The most interesting part is your achieving a seamless surface. I'd like to see a shot of your screen (sans curtains) and go over your procedures again.

Way to step outside of the crowd.

MM
post #3 of 8
Lori-
Great idea. I had thought about this previously, but decided that a 4x8 hardboard would be big enough for me (and I didn't want the hassle of working with that stuff). I actually use that foam board for my manual masking system, covered with velveteen. How big is your final screen?

And yes, please, a shot or two of the finished product.
post #4 of 8
Thread Starter 
I will post photos tonight. I am on lunch hour and don't have time right now. Sheetrock would be just a tad cheaper, but this is so much lighter to transport, carry and is easier to attach to a concrete wall with adhesive rather than trying to anchor sheetrock to concrete block. I filled in the entire wall area with it so I could enlarge the screen size in the future if I ever upgraded the projector. Right now I'm projecting at about 90 inches wide.
post #5 of 8
Thread Starter 
Ok, I may not be such a good photographer. I made notes on some of the photos, but I don't think they are so good. Some I used a flash, some not. The ones I made notations on are in the main directory and there is a subdirectory of just misc. shots. Some are at high res and will need to be expanded to full size if your browser scales them down. Excuse the room - like I said it's ugly and a work in progress, but we still want to watch movies while we work on the room, so had to have the screen. I've tried to point out where the seams are.

I haven't done any projection screen shots, and probably won't until I get my doubler in a couple of days. It's just the behr ultra pure white with the opal pearlescent glaze mixed in and I think you all know what that looks like with a projected image.

http://www.lovemyoldhome.com/screen
post #6 of 8
I like this idea....do you think the seams would be visible if I didn't tape and mud them? I'm looking for a quick and cheap solution (maybe even semi disposable) for an outdoor screen.

Thanks
post #7 of 8
Does anyone know....

Would that styrofoam panel hold up outside in the rain? But at least it's cheap enough I could replace it each season..

Do I really need to tape and mud the seams? Would the seams be visible from farther away.

Do the tongue and groove form a tight seam like plywood or Parkland plastic probably would?

Thanks
post #8 of 8
A while back had to put together a LARGE version of my company's logo... And it had to be able to be hung from a ceiling, above the CEO's head... Ouch.

We made it out of the "pink panther" styrofoam insulation material (the denser stuff), with some light reinforcing. Filled it first with some fast-drying drywall stuff, light sand, then latex... Looked VERY nice.
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