Well the Veneering of the Light Tray/Soffit got finished up today. Took about 6 hours with One Guy. Basically we layed out all the Veneer pieces and Matched the Grain for But pieces as clos as possible before applying the Contact Cement.
First About the Veneer, it is a Paper Backed Oak Veneer. We used paper back because it is very flexible without cracking. It's a little bit more money, but it is much easier to work with opposed to non backed veneer.
First we smoothed out the entire MDF, made sure all Screws were counter sinked, filled up screw holes with wood putty, Sanded the whole light tray down to make sure it was all smooth.
Next Applied the veneer. The Glue to apply the veneer is a Special Contact cement for veneers. We first shot the glue on the first piece of Veneer with a spray gun. Then rolled the glue out with a roller to make it smoother. Then Shot the MDF with the glue and rolled it out as well. Then you let it sit for a few minutes and then apply the veneer to the MDF. We then used a special hard heavy roller to smooth the veneer out over the MDF. Then we Began the Second Piece.
There is a little trick to hide But Seams (where 2 veneer edges meet up with each other). You use a special glue and apply it to the crack of the Seam, let it dry a bit and then sand the seam in multiple directions with a corse sandpaper (like 100 Grit). What it does is forces the Saw dust your sanding off to fill up the Seam and blend in so it looks like one continuous piece of wood.
Once it gets coated/sealed you do not see the seam. You are going to see the Seams in my pictures below because we did not seal the Veneer yet.
Here are some pictures below, all we need to do now is a light final sanding of he Veneer to roughen it up a bit and then the sealing and Staining begins and the final clear coat finishes it.
Here are some flicks..
First off, these are some half rounds I am going to experiment with for possible Columns.

Here is what the Veneer looks like unapplied...

Here is the Veneer apllied to the light tray...
Front of the Theater...
(Good Thing we Covered the Ceiling First with Plastic)


Back of the Theater...

Some Close ups...
Veneer wraps around the Light tray. 1 peice does theSide and bottom...

Close up of a Bottom corner...

Some other Shots...

