I will be building 4 columns out of 3/4" medium density fiberboard (MDF) to hold my dipole surround sound speakers. The columns are basically three sided boxes. I purchased the MDF at Home Depot a few days ago and they ripped all the pieces I need, so I have them all the proper width now.
As you can see by the attached drawing, I need to cut rectangular openings in the sides and front pieces. I also need to cut out smaller rectangles lower on the columns (not shown in drawing) for electrical boxes that will house duplex receptacles.
What is the best way to cut these out of the MDF? I had two ideas:
1. Clamp a straight piece of wood to use as a guide and use my jigsaw to make these straight cuts. I worry about getting a straight cut using a jigsaw in this manner. The worry is will the blade bend left or right during the cutting so I am creating a beveled edge across the 3/4" depth of the MDF
2. Use my jigsaw to rough cut each opening and then use a router with jig to finish the job. This is a lot more work and creates a lot more sawdust but if this is the suggested method I will do it
As you can see by the attached drawing, I need to cut rectangular openings in the sides and front pieces. I also need to cut out smaller rectangles lower on the columns (not shown in drawing) for electrical boxes that will house duplex receptacles.
What is the best way to cut these out of the MDF? I had two ideas:
1. Clamp a straight piece of wood to use as a guide and use my jigsaw to make these straight cuts. I worry about getting a straight cut using a jigsaw in this manner. The worry is will the blade bend left or right during the cutting so I am creating a beveled edge across the 3/4" depth of the MDF
2. Use my jigsaw to rough cut each opening and then use a router with jig to finish the job. This is a lot more work and creates a lot more sawdust but if this is the suggested method I will do it
Columns.pdf 14.814453125k . file













