Well I finally decided that I was going to go with a Black Flame Light fusion screen. I am going to document my building of the screen here in this thread. I will probably be asking some questions as well as I try and get through this.
I was originally going to make a 92 inch screen because I didn't think i would be able to find any acrylic mirror bigger than that. But, I ended up finding a 5x8 piece p 1/8th at a plastic supply place in brooklyn. Sweet! I also found a 5x10 piece of sintra at the same place and decided to use that for the mirror backing and forego the use of 2 pieces of 4x8 hardboard. Any time I can cut out some extra work I am all for it.
I had the Sintra cut down to 96x56" and the mirror cut to 92x52. Here are some pics of the sintra and mirror.


I then measured out my trim which i purchased at home depot. I decided to put the high side of the trim on the inside of the frame. Some people like it the other way around. I then used this pictorial by MM to miter and then wrap them in black velvet.
A little montage...

Here is how the frame looks over the sintra.


I am having a hard time finding elastomeric adhesive to put the mirror on the sintra...hoping vinyl adhesive will suffice. I am also having a problem finding the wagner to spray the screen with. Argggg. Paint should be here tomorrow.
I will update this as I go. Let me know if you see me heading for a pitfall.
Adam
I was originally going to make a 92 inch screen because I didn't think i would be able to find any acrylic mirror bigger than that. But, I ended up finding a 5x8 piece p 1/8th at a plastic supply place in brooklyn. Sweet! I also found a 5x10 piece of sintra at the same place and decided to use that for the mirror backing and forego the use of 2 pieces of 4x8 hardboard. Any time I can cut out some extra work I am all for it.
I had the Sintra cut down to 96x56" and the mirror cut to 92x52. Here are some pics of the sintra and mirror.


I then measured out my trim which i purchased at home depot. I decided to put the high side of the trim on the inside of the frame. Some people like it the other way around. I then used this pictorial by MM to miter and then wrap them in black velvet.
A little montage...

Here is how the frame looks over the sintra.


I am having a hard time finding elastomeric adhesive to put the mirror on the sintra...hoping vinyl adhesive will suffice. I am also having a problem finding the wagner to spray the screen with. Argggg. Paint should be here tomorrow.
I will update this as I go. Let me know if you see me heading for a pitfall.
Adam

















