On the 3/16 I would go to a 1/4 for that cutout, it might save time sanding. Not looking forward to pulling mine out, we had to force it into place. 11/16th for baffle cutout looks good.
Stormbreaker | Wisconsin Home Theater Meet Thread | B.M.D. (in progress)
You can always turn it down, but you can only turn it up so much (before you run out of power, excursion or structural integrity).
7.1.4 | Yamaha A3070 | Crown XLS 1502 | iNuke 3000 DSP | 2x Aphex 124A | 2x Bic EV15 | 7x Bic FH6 LCR | 2x Bic FH65-B | Sub 21" Stormbreaker | Epson 5010e | 120" DIY AT Screen