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Dual 18" End Tables

1275 Views 15 Replies 5 Participants Last post by  jevchance
5
Sometime last year I came to the conclusion that my current 12" subs weren't cutting it. I had picked them up before I started to get into the hobby; while they have been decent, there's much to be desired from the BIC Acoustech PL-200.

I started my search based on some cursory knowledge of brands in the market, beginning with SVS. This led to much analysis paralysis as I then dove into Rythmik, PSA, Klipsch, and Velodyne. Head-spinning ensued. I was looking at price for power with low end grunt but couldn't justify spending $2,500 on a sub (the PB16 Ultra was looking pretty damned sexy). That's when I found you guys.

I switched gears after seeing some of the builds on this sub - dear god, ya'll create some monsters! Knowing that I couldn't build a Full Marty and expect to stay married, I decided that wife approved end-tables would be the way to go. My driver decision was made for me by a sale at PE on the UM-18 22's - first step done. After that I toiled with BassBox and WINISD to come up with a design that would keep some level of aesthetic like the VBSS end tables with as much volume as I could squeeze out. More analysis paralysis ensued. Thanks to the feedback from the sub I was able to get unstuck and settle on a slot-port design that gets me nearly 6 ft^3 and tuning around 19hz.

Lot's of lessons learned as I haven't built or designed a box since high school. I could've saved myself lots of frustration if I had done a few things - posting here for any other new builder so they can learn from my mistakes:
1. Do not let the young kid at Lowes make your cuts - one piece out of 16 was correct; I spent my first day squaring cuts and making tradeoffs in size to fix the mess he made of it
2. Take the time to sketch it all out - I relied too much on software and made multiple faux-pas regarding build order, baffle fitment, and port length
3. Undersize your baffle cut - I was off by 1/4" from spec and ended up with hole was too large to get a proper seal; as a result switched to double-baffle design to still use that piece (probably a better idea anyway)​

Anyway, here's some pictures of progress:

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Question on foam placement. I had read that there should be 5" of clearance between the nearest foam and the port (naturally, after I stapled mine in). I'm assuming this is to allow smoother airflow. Can someone verify and let me know if this will impede?

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will be just fine.
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Thanks, LTD02 - I'm overcautious on ports based on some questionable builds I've heard. Should be doing some tuning later this week - may need to pick your brain when I get to that point if you don't mind.
Looks great so far!


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Looks great so far!
Thanks!

A bit more progress today. Decided to use threaded wood inserts for the driver mounting instead of gluing more wood blocks behind the baffle. Finished mounting the baffles, sealing the interior, and mounting all the foam. Next up is to drill for the speakon connector, some further exterior sanding, and to figure out what to do for the finish; plan was to make them stealthy end-tables but the wife just signed off on pointing them into the couch nearfield style, ditching the feet, and finishing however I want.

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Update - build complete(ish)!

I finished putting the cabs together - bondo'd, roundover'd, sanded. I tried out three different finishes for the duratex for WAF - ended up with the smoothest, she was not a fan of the "leather".

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Duratex is an interesting coating. After fighting two coats I finally got the dilution right and was able to get the smoother finish by doing a second pass with a dry foam roller to kill any peaks/bubbles.

For the driver mounting I'm not sure where I went wrong. About half of the the threaded inserts broke loose in the MDF when screwing in the hex-heads. This led to not being able to back them out as they were frozen tight to the screw and I had to pry the driver out, destroying the MDF. These bastards were so frozen in the inserts to the point that after they were pried out I broke the hex-heads before they would release.

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Dual 18" End Tables

Duratex is an interesting coating. After fighting two coats I finally got the dilution right and was able to get the smoother finish by doing a second pass with a dry foam roller to kill any peaks/bubbles.



For the driver mounting I'm not sure where I went wrong. About half of the the threaded inserts broke loose in the MDF when screwing in the hex-heads. This led to not being able to back them out as they were frozen tight to the screw and I had to pry the driver out, destroying the MDF. These bastards were so frozen in the inserts to the point that after they were pried out I broke the hex-heads before they would release.


Those are hard wood inserts. Use the soft wood version for mdf:

https://www.amazon.com/Z-Threaded-H...wood&qid=1573441739&sprefix=threaded+&sr=8-11

However, thats not the problem. Either you got glue or paint in the threads, they were bad from the factory, or you cross threaded them. Always make sure you can thread the screws all the way in by hand before adding the driver. I have gotten some from hardware stores that I had to run a tap through.

To fix it, you could bondo/putty those holes and rotate the driver for new holes in between. Or if you want it in current orientation, bondo the holes, add plywood or hardwood backing blocks, predrill the bondo, and use wood screws.

Edit: If you ever have one stick again, you can avoid damaging the box by lifting/prying lightly on the driver while spinning the fastener in reverse. The threaded insert will back out of the wood.

Sorry to see the damage to your painstakingly finished enclosure. That hurts.

Chris


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Those are hard wood inserts. Use the soft wood version for mdf:

https://www.amazon.com/Z-Threaded-H...wood&qid=1573441739&sprefix=threaded+&sr=8-11

However, thats not the problem. Either you got glue or paint in the threads, they were bad from the factory, or you cross threaded them. Always make sure you can thread the screws all the way in by hand before adding the driver. I have gotten some from hardware stores that I had to run a tap through.

To fix it, you could bondo/putty those holes and rotate the driver for new holes in between. Or if you want it in current orientation, bondo the holes, add plywood or hardwood backing blocks, predrill the bondo, and use wood screws.

Edit: If you ever have one stick again, you can avoid damaging the box by lifting/prying lightly on the driver while spinning the fastener in reverse. The threaded insert will back out of the wood.

Sorry to see the damage to your painstakingly finished enclosure. That hurts.

Chris


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Sage advice - lesson learned on this end to check screw fit before attempting to mount. For the fix I have to admit I was terribly impatient; I rotated the driver and used drywall screws just so I could get them mounted and start to play. Hopefully I'll get a chance to fix them up this weekend.

For now, back to the rabbit-hole that is REW.
Dual 18" End Tables

Sage advice - lesson learned on this end to check screw fit before attempting to mount. For the fix I have to admit I was terribly impatient; I rotated the driver and used drywall screws just so I could get them mounted and start to play. Hopefully I'll get a chance to fix them up this weekend.



For now, back to the rabbit-hole that is REW.


If its stupid but works, it isn’t stupid. :D
I’d be concerned about air leaks from the damage though, so I’d at least patch the holes.

Chris


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If its stupid but works, it isn’t stupid. :D
I’d be concerned about air leaks from the damage though, so I’d at least patch the holes.

Chris


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Yup - soon...

First REW sweep is in - not sure where to take it from here.

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^

not sure where to take it from here.

the brains and stern compassion . . .
they're waiting for YOU

https://www.avsforum.com/forum/91-a...surement-techniques-how-interpret-graphs.html
^

not sure where to take it from here.

the brains and stern compassion . . .
they're waiting for YOU

https://www.avsforum.com/forum/91-a...surement-techniques-how-interpret-graphs.html
Oh good, a quick focused read on REW - whaaaaaaaaaaaaaaAAAAAAAAAAAAAAAA!!!!!! 28,320 posts!!! :)

Seriously though, I'd read through the initial few pages before but a re-read was in order. I've got a few more sweeps to run before I start to do any serious tweaking as I was running with Audyssey on.
3
Thought I'd share an update on my fun with REW. Any thoughts on best practices for a curve vs. flat?

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I think flat is a good place to start. Get it close to flat, watch a few movies and decide if you need tweaks. Those look pretty darn good, at least the SPL I don’t yet know how to read the others. :)


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