If you actually read the latest Home Theater issue, you will see that the side box with the "downright loud, easily overpowering the other projectors and disc players with its fan noise" comment was written by John Higgins. The lead author was Geoffrey Morrison, and Adrienne Maxwell also contributed (adding her own side box that found the RS-1 loud and not the best choice for a living room home theater). We should skip the gender and/or owner blame game and focus on what is actually going on here.
The comments from millerwill, DomNY, and especially the following from tjgar:
"even if I am close to the RS1 I have to look at the indicator light to make sure its "on" in the warm-up stage when there is no light coming out of the lens".
make it abundantly clear to me that this is NOT an issue of personal irritatability thresholds; it is CLEARLY unit to unit variation.
Sound requires motion. To the best of my knowledge, there are only two active moving parts in the RS-1 - the main fan and the optics block fan. The airflow requirements of the main (lamp cooler) fan have to be many times higher than than those of the optics block, so that is where I would start.
Looking at the Cine4home RS-1 review:
http://www.cine4home.com/reviews/pro...D1/HD1Test.htm
the main fan is clearly visible as a Nidec Beta SL. Not sure if it is a 90 or 120 mm. I googled the model, and found the 90 mm going for a whopping $1.88 in 40 piece quantity:
http://www.evertek.com/viewpart.asp?auto=25068
Hardly a premium fan.
I also found reports from people trying to silence computer cases, who generally regard the Nidec Beta SL as an offender to be swapped out for something quieter:
http://episteme.arstechnica.com/6/ub...85&m=178099784
On the Nidec Japanese web site, I found data sheets for the 90 mm:
http://episteme.arstechnica.com/6/ub...85&m=178099784
but I would need to get the specific part number off the RS-1 fan to be sure.
As an aside, the RS-1 dissipates 280 watts. At room temperature and pressure, 0.83 liters per second of airflow are required per watt of power for a delta T between inlet and outlet air of 1 degree C. The RS-1 would require 16 lps (30 cfm) to acheive a delta T rise of 15 C (27 F), but I have yet to measure the outlet air temp.
I am heavily involved with the diagnosis and elimination of vibration and resonances in my work life. I presented a paper at my alma mater (MIT) a couple of years ago on an air bearing, constant velocity scanning stage with a resolution of 31 picometers. We balance air bearing spindles to 0.001 gm-cm.
I know about vibration.
When I examine the RS-1, I notice that the noise is NOT the airflow itself, but rather a distinct droning case vibration that is easily felt by hand and is most pronounced directly above the main fan. I think I will put a low noise piezo accelerometer on the case and look at the output on a spectrum analyser - I expect I will see a driving frequency at the fan rotation speed, together with a forest of plastic case modal resonances. A look at the Cine4home review photo shows four blocks of white foam that are intended to vibration isolate and mount the fan, and which appear to bear against the outer case. I think that the unit to unit noise variation is either due to a badly balanced, cheap Nidec fan, or differing quality of vibration isolation of the fan. If one part (the wire mesh, say) provides a direct path from the fan body to the case, the isolation of the white blocks is substantially compromised.
I will measure things, and ask JVC Pro if they would consider taking a look at this (I would even pay). I don't want to personally intervene, swap fan, etc, because that would void my warranty. Given the Home Theater review, JVC may lose sales over this, so some attention to this issue would seem in order. Certainly, there is NO WAY Home Theater's comments (or my observations) can be squared with:
"even if I am close to the RS1 I have to look at the indicator light to make sure its "on" in the warm-up stage when there is no light coming out of the lens".
What the above observation says is that the RS-1 CAN BE (and probably usually is) an extremely quiet unit. Quality control is all about understanding the root causes of variation and driving them down in a reproducible manner. I'll bet they can do this.
Kevin