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I have been looking around for a decent table saw... I have built several speaker cabinets with only a circular saw and it is tedious. No matter how much you try to get an accurate cut, it is always a smidgen too small or large or the cut is rarely exactly 90 degrees or whatever angle you want. A table saw gives you the ability to make the same precise cut over and over. I figured my research might help others should they go shopping for a table saw...
My primary need is that the saw be able to rip at least 24.5" (to be able to cut a 4'x8' board in half (note that in real life, MDF is usually 49x97" in size). My primary use would be for building speaker cabinets from MDF and shelving... The saw must be able to accept standard size miter gauges (a lot of them don't, which means you cannot buy a more accurate or flexible gauge)...
(Note that I live in Hawaii and the only stores that carry table saws are Sears, Home Depot and Lowes... I decided not to get anything from Sears because they were priced higher than the other stores... Plus the fact that the Sears store here have really gotten run down and are in a pretty sad shape. Also note that the selection in Hawaii is limited so models in your area may not be available here...)
So here is my list:
Lowes:
Dewalt DWE7480 Bench Saw $380
I ended up getting this saw. They had it on sale for $330, surprisingly for a brand new model. It had a very accurate and really nice rip fence, having a rack and pinion gear system which maintains a straight edge. One big disadvantage is that it cannot use dado blades. i have a router so this point is an inconvenience rather than a need. The DW745 (the previous model) had a soft start, this one does not. But the older model could only rip 14". If needed, I can get an optional stand for this one.
Dewalt DWE7491RS Portable Saw $600
Basically the DWE7480 on a rolling stand. One major difference, the 7491 can use dado blades and the 7480 cannot. Another difference is that the 7491 can rip over 30" vs. the 24" of the 7480 due to a larger table...I read somewhere that the shaft for the blades are longer on this one over the 7480, that is why this one can handle dadoes. The stand is pretty huge and sturdy It also uses the rack and pinion fence...
Bosch 4100-09 Portable Saw $600
This one is one of the most popular models with the highest reviews but it is a rather old design. It apparently can do everything you want. The gravity rise stand is really easy to setup and dismantle. Drawback, the saw is a few inches higher than others because of the stand. Since i am quite short, this was a handicap for me. One nice feature is that this one has one of the largest tables, 29"... An inconvenience is that the stand uses tubed tires which can go flat. Another drawback is that this is the heaviest by far at 120 lbs.
Porter Cable PCB220TS $335
I really wanted to get this one. Its cheap but seems well built. It has a decent stand. There is a sliding extension out the rear to support the wood as it is cut. The bevel adjustment is really easy to use, it is a crank on the side vs. the front "slide" on the others. The stand is wider on the back to stabilize the saw when cutting long pieces. The big drawback is that it is impossible to make or buy a zero clearance insert for this saw. The insert prevents narrow pieces of wood from falling between the blade and the opening on the insert which must be large to handle angled cuts. ZCI also reduces uneven cuts on the edges. another drawback is that this one has the smallest table at 19" and the fence is a bit sloppy.
Home Depot:
Ridgid R4510 Portable $530
This saw looks pretty good on paper. It is cheaper than the Dewalt and Bosch. It has the largest table at 30". it has a limited lifetime warranty. But there have been a number of complaints where the table top is warped out of the box. Also, when stored, some users complained it was easy tip tip over on its end. A number of other users reported the motor burned out pretty quickly and that Ridgid's customer service is wanting...
I nixed out any Ryobi because there were a lot of postings where the locking mechanism for blade broke off as it was made of cheap plastic.
Another alternative for people with limited space is the Festool TS55REQ track saws. If you do not have the room for a table saw, these are really nice. You draw your cut line, lay a rail or track next to the line and the saw is placed on a guide on the track and cut. But if you do a lot of repetitive cuts, a table saw is a lot easier...
Pros:
I hope this will help whoever is looking into buying a table saw. i spent weeks researching on this. Remember, tables saws are one of the best tools for woodworkers and also probably the most dangerous. Make sure that you double-check alignment right away. Finally, when you buy a saw, buy a good blade. The blade that comes with the saw is usually a cheap and poor performing piece which will make the saw a lot worse than it really is.
My primary need is that the saw be able to rip at least 24.5" (to be able to cut a 4'x8' board in half (note that in real life, MDF is usually 49x97" in size). My primary use would be for building speaker cabinets from MDF and shelving... The saw must be able to accept standard size miter gauges (a lot of them don't, which means you cannot buy a more accurate or flexible gauge)...
(Note that I live in Hawaii and the only stores that carry table saws are Sears, Home Depot and Lowes... I decided not to get anything from Sears because they were priced higher than the other stores... Plus the fact that the Sears store here have really gotten run down and are in a pretty sad shape. Also note that the selection in Hawaii is limited so models in your area may not be available here...)
So here is my list:
Lowes:
Dewalt DWE7480 Bench Saw $380
I ended up getting this saw. They had it on sale for $330, surprisingly for a brand new model. It had a very accurate and really nice rip fence, having a rack and pinion gear system which maintains a straight edge. One big disadvantage is that it cannot use dado blades. i have a router so this point is an inconvenience rather than a need. The DW745 (the previous model) had a soft start, this one does not. But the older model could only rip 14". If needed, I can get an optional stand for this one.
Dewalt DWE7491RS Portable Saw $600
Basically the DWE7480 on a rolling stand. One major difference, the 7491 can use dado blades and the 7480 cannot. Another difference is that the 7491 can rip over 30" vs. the 24" of the 7480 due to a larger table...I read somewhere that the shaft for the blades are longer on this one over the 7480, that is why this one can handle dadoes. The stand is pretty huge and sturdy It also uses the rack and pinion fence...
Bosch 4100-09 Portable Saw $600
This one is one of the most popular models with the highest reviews but it is a rather old design. It apparently can do everything you want. The gravity rise stand is really easy to setup and dismantle. Drawback, the saw is a few inches higher than others because of the stand. Since i am quite short, this was a handicap for me. One nice feature is that this one has one of the largest tables, 29"... An inconvenience is that the stand uses tubed tires which can go flat. Another drawback is that this is the heaviest by far at 120 lbs.
Porter Cable PCB220TS $335
I really wanted to get this one. Its cheap but seems well built. It has a decent stand. There is a sliding extension out the rear to support the wood as it is cut. The bevel adjustment is really easy to use, it is a crank on the side vs. the front "slide" on the others. The stand is wider on the back to stabilize the saw when cutting long pieces. The big drawback is that it is impossible to make or buy a zero clearance insert for this saw. The insert prevents narrow pieces of wood from falling between the blade and the opening on the insert which must be large to handle angled cuts. ZCI also reduces uneven cuts on the edges. another drawback is that this one has the smallest table at 19" and the fence is a bit sloppy.
Home Depot:
Ridgid R4510 Portable $530
This saw looks pretty good on paper. It is cheaper than the Dewalt and Bosch. It has the largest table at 30". it has a limited lifetime warranty. But there have been a number of complaints where the table top is warped out of the box. Also, when stored, some users complained it was easy tip tip over on its end. A number of other users reported the motor burned out pretty quickly and that Ridgid's customer service is wanting...
I nixed out any Ryobi because there were a lot of postings where the locking mechanism for blade broke off as it was made of cheap plastic.
Another alternative for people with limited space is the Festool TS55REQ track saws. If you do not have the room for a table saw, these are really nice. You draw your cut line, lay a rail or track next to the line and the saw is placed on a guide on the track and cut. But if you do a lot of repetitive cuts, a table saw is a lot easier...
Pros:
- It is easy to use
- The cut line is the same whether the cut is 0 or 90 degrees, unlike regular saws which are offset.
- The cuts are virtually splinter free
- excellent dust extraction
- Precise depth control
- Lots of accessories
- Expensive, $585 for saw and a 55" track
- Accessories are expensive
- Can only use proprietary blades
I hope this will help whoever is looking into buying a table saw. i spent weeks researching on this. Remember, tables saws are one of the best tools for woodworkers and also probably the most dangerous. Make sure that you double-check alignment right away. Finally, when you buy a saw, buy a good blade. The blade that comes with the saw is usually a cheap and poor performing piece which will make the saw a lot worse than it really is.