Well . . . I haven't tried a door of any kind yet, but I came across this site awhile back while researching, but I was too much of a DIYer to place an order. 4x8 sheets, weigh 20 pounds with polypropylene for the honeycomb instead of kraft paper, at 50%-60% of your $200 door.
http://www.bellcomb.com/search_resul...&btnSearch.y=3
They are willing to make custom sizes, and I almost took the plunge because they'll laminate WilsonArt materials directly on the block. Cost will probably be 2x the DIY version, but you'll get extreme stiffness and flatness for little weight. If you like that and don't live near enough to pick up, probably your local honeycomb laminator can do it for you.
Just a thought. If you purchase one, please let me know how it works.
http://www.bellcomb.com/search_resul...&btnSearch.y=3
They are willing to make custom sizes, and I almost took the plunge because they'll laminate WilsonArt materials directly on the block. Cost will probably be 2x the DIY version, but you'll get extreme stiffness and flatness for little weight. If you like that and don't live near enough to pick up, probably your local honeycomb laminator can do it for you.
Just a thought. If you purchase one, please let me know how it works.