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Having abandoned the lightweight enclosure materials idea, it's on to a more standard construction method of MDF and plywood. 36" wide, 32" deep, 70" tall. Driver will be front firing and port will be upfiring. The enclosure will be made as two pieces - a bottom section where the driver is mounted that is MDF and ultra heavy duty (36" wide, 32" deep, 46" tall) with a multi layer baffle, and an upper section that is slightly less heavy duty (36" wide, 32" deep, 24" tall). The baffle will be 3 layers of 0.75" material and then a few more layers just behind the driver using the OSB that SI included for shipping purposes.
The bracing will all be 3/4" thick material with 9 window braces and numerous rib braces of different sizes. The port is 12" ID and I have acquired a 1.5" roundover bit to make a quasi flare on both ends. The design requires 6 sheets of material to make. This will be a big boy, roughly effective 37 net cubes with ~13hz tune. I'll feed it with a bridged Carvin DCM2000 for 2000 watts - should do 120db in room down to 10hz no problem.
I lost my access to Solidworks, so I had to make cutsheets in a roundabout way, and I tried drawing the design on engineering paper, but the numerous braces made it kind of a mess. You'll just have to imagine it from the cut sheets lol.
The bracing will all be 3/4" thick material with 9 window braces and numerous rib braces of different sizes. The port is 12" ID and I have acquired a 1.5" roundover bit to make a quasi flare on both ends. The design requires 6 sheets of material to make. This will be a big boy, roughly effective 37 net cubes with ~13hz tune. I'll feed it with a bridged Carvin DCM2000 for 2000 watts - should do 120db in room down to 10hz no problem.
I lost my access to Solidworks, so I had to make cutsheets in a roundabout way, and I tried drawing the design on engineering paper, but the numerous braces made it kind of a mess. You'll just have to imagine it from the cut sheets lol.
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