After much hemming and hawing, I finally took the plunge and ordered a Norco RPC-4020. One of the things that delayed my purchase was a lack of really detailed photos. There are only a handful on Newegg and even on Norco's own website. A few threads here and elsewhere did contain some pics, but not to the extent that I would've preferred.
With the 4020 in-hand, though, I figured I'd go ahead and completely document this rackmountable enclosure. This is part 1. Part 2 will detail installation of the motherboard and some starter hard drives.
Underneath each pic will be clickable links to far higher 1600x1200 or 1200x1600 images. My comments appear under each thumb.
The standard disclaimers and caveats apply - I'm not a professional photographer and my lowly Canon SD700IS can only do so much. Some turned out well, while others not so hot. If you like the photos, great. If not, hey, I tried.
Without further ado...
THE NORCO RPC-4020
http://www.norcotek.com/item_detail....delno=RPC-4020
Newegg link:
http://www.newegg.com/Product/Produc...82E16811219021
http://www.awfulbooks.com/eBay/Norco...pping_box1.jpg
The shipping box as it arrived from Newegg. I'm almost positive it was drop-shipped from Norco. As a bonus, it arrived a day before UPS' delivery prediction.
http://www.awfulbooks.com/eBay/Norco...pping_box2.jpg
The side of the box.
http://www.awfulbooks.com/eBay/Norco...pping_box3.jpg
Trying to impart some scale by using my left foot. This thing is about the size of a full-tower case.
http://www.awfulbooks.com/eBay/Norco...pping_box4.jpg
It arrived double-boxed.
http://www.awfulbooks.com/eBay/Norco...pping_box5.jpg
Opening the box revealing the top Styrofoam padding.
http://www.awfulbooks.com/eBay/Norco...rez/front1.jpg
The front of the unit in its full glory. The handles came already attached and are made of some sort of high-impact plastic.
http://www.awfulbooks.com/eBay/Norco...rez/front2.jpg
Another frontal shot. As the face is completely black, it's a bit hard to capture edge details.
http://www.awfulbooks.com/eBay/Norco...lrez/side1.jpg
A crappy shot of the side. Still, it should give some idea as to the mounting options possible with this chassis.
http://www.awfulbooks.com/eBay/Norco...ez/bottom1.jpg
The bottom of the unit.
http://www.awfulbooks.com/eBay/Norco...lrez/back1.jpg
And the back. The 4020 allows a full complement of expansion cards. I had considered the RPC-3116 at one point, but it only allows four expansion cards to be installed due to the rather bizarre placement of the OS drive.
http://www.awfulbooks.com/eBay/Norco...cessories1.jpg
The accessories included with the package. In order (descriptions taken from kapone):
- Two CPU mounting plates for socket 771 motherboards (the two rectangular ones).
- The cable guide.
- Rubber feet.
- The little wrench that you use to install/uninstall motherboard standoffs (they are screwed into the chassis bottom for most server cases).
- A CPU mounting plate for socket 775 motherboards (the squarish one).
http://www.awfulbooks.com/eBay/Norco...cessories2.jpg
The screwpacks, each in their own bags. I've highlighted the one on the far left because it is a critical one, as it contains eyeglass-size screws that are needed to securely fasten any slimline devices that will be installed. I used one screw and washer to install the optical drive that I had already purchased (keep reading).
http://www.awfulbooks.com/eBay/Norco.../top_open1.jpg
The top panel open, revealing the innards. From this angle, the slimline slots, operating system (OS) cage, front wire leads, fan assembly, and motherboard tray can be seen.
http://www.awfulbooks.com/eBay/Norco...z/os_cage1.jpg
A shot of the cage which is designed to mount the drive holding the OS. It sits right behind the front panel leads and seems well ventilated.
http://www.awfulbooks.com/eBay/Norco...z/os_cage4.jpg
A top shot of the cage. There's a snap-on plastic guard at the front to protect the front panel wire leads from rubbing against the bare metal. The entire cage slides and snaps into place and is permanently held down by a single screw.
http://www.awfulbooks.com/eBay/Norco...z/os_cage2.jpg
A side shot of the OS cage.
http://www.awfulbooks.com/eBay/Norco...z/os_cage3.jpg
And the bottom of the cage.
http://www.awfulbooks.com/eBay/Norco...z/os_cage4.jpg
The top of the removed cage, where one can see the plastic guard running along the top edge. Good grill patchwork for ventilation.
http://www.awfulbooks.com/eBay/Norco...rez/front3.jpg
The front with the slimline optical drive cover removed and the top off.
http://www.awfulbooks.com/eBay/Norco...rez/front4.jpg
A close-up of the optical drive bay, ready to be filled.
http://www.awfulbooks.com/eBay/Norco...rage_cage1.jpg
One of the storage drive trays removed from the chassis. It's a bit flimsy, so care should be taken during handling. I've read that this part can be ordered separately from Norco, but I don't have any URLs to verify.
http://www.awfulbooks.com/eBay/Norco...rage_cage2.jpg
A top-down shot of the drive tray.
http://www.awfulbooks.com/eBay/Norco...rage_cage3.jpg
The underside of the tray. Note that drives can only be mounted from the bottom, not from the sides.
http://www.awfulbooks.com/eBay/Norco..._backplane.jpg
The fan assembly fully installed. I put my trusty Craftsman magnetic screwdriver there to give viewers a sense of what tight spaces will be involved to work with the backplane with the fan assembly still in place. I encourage people to remove it entirely, as it only takes nine screws. Once that's done...
http://www.awfulbooks.com/eBay/Norco.../backplane.jpg
...you can get shots like these. Here is the SATA backplane in all its glory. This is the true heart of the box. Notice the ten molex adapters on the left and the 20 SATA adapters on the right. Nope, no SAS expanders came with this unit, unfortunately, but I'm sure I'll make do.
http://www.awfulbooks.com/eBay/Norco...e_molexes1.jpg
A more detailed shot of the molex cluster. Finding a way to populate all these is going to be a challenge. However, it could've been far, far worse had users been forced to provide discrete molex leads for all twenty storage drives. So, ten doesn't sound like too bad a trade-off. Don't forget, though, that you'll need at least additional molex lead for the fan assembly. And don't forget you'll also need to power the OS drive and any slimline devices. In total, a fully populated case will need 14 power leads (10 for the storage drives + OS drive + 2 slimline devices + fan assembly). At least 11 of those will have to be molexes (unless adapters are used). A beefy PSU with LOTS of connectors is an absolute must.
NOTE - depending on your mileage, you can get away with connecting only five molexes to the backplane. This might cause some stability issues on low-amperage PSUs when all 20 slotted drives are in use, but is worth a try. My recommendation is to hope for the best, but plan for the worst by getting a beefy PSU, preferably one with a SINGLE-RAIL design. At the time of this edit, I switched the Silverstone 750 I was using to a Corsair CMPSU-1000HX unit (see page 4 of this thread for the new photos). I'll preserve the Silverstone pics, though, for those thinking of using one.
http://www.awfulbooks.com/eBay/Norco...lane_sata1.jpg
A shot of the 4 x 5 SATA connector cluster arrangement. Definitely looks like straight-thrus would be the best choice at this end of the SATA link.
http://www.awfulbooks.com/eBay/Norco...lane_sata2.jpg
Another shot, hopefully with a bit more detail. Populating all 20 of these will be both a nightmare and a challenge.
http://www.awfulbooks.com/eBay/Norco..._assembly1.jpg
The fan assembly completely removed. Five 80mm Delta fans are provided (CFM and dBA specs unknown). These fans are LOOOOOUUUUUUUDDDDD! If you're looking to silence the unit, you couldn't do any better than replace these stock fans with adequate 120mm models, but make sure you don't trade too much airflow for lower decibels.
http://www.awfulbooks.com/eBay/Norco..._assembly2.jpg
The front of the fan assembly. If you're quick, you'll note two oddities - one, there appears to be an extra 3-pin connector (for what? Another fan?). And two, Norco cheapened out and only included two screws to fasten each grill instead of the usual four.
http://www.awfulbooks.com/eBay/Norco...rear_fans1.jpg
A shot of the rear fans, just above the back I/O cluster on the motherboard. They look a little used (hrrmmm).
http://www.awfulbooks.com/eBay/Norco...rear_fans2.jpg
A reverse shot of those same fans.
And that's it for part 1! Now, I have some questions from the more learned individuals still reading this:
Thanks a bunch! Hope you liked the pics. Part 2 is underway and should be completed over the weekend. Wish me luck!
With the 4020 in-hand, though, I figured I'd go ahead and completely document this rackmountable enclosure. This is part 1. Part 2 will detail installation of the motherboard and some starter hard drives.
Underneath each pic will be clickable links to far higher 1600x1200 or 1200x1600 images. My comments appear under each thumb.
The standard disclaimers and caveats apply - I'm not a professional photographer and my lowly Canon SD700IS can only do so much. Some turned out well, while others not so hot. If you like the photos, great. If not, hey, I tried.
Without further ado...
THE NORCO RPC-4020
http://www.norcotek.com/item_detail....delno=RPC-4020
Newegg link:
http://www.newegg.com/Product/Produc...82E16811219021

http://www.awfulbooks.com/eBay/Norco...pping_box1.jpg
The shipping box as it arrived from Newegg. I'm almost positive it was drop-shipped from Norco. As a bonus, it arrived a day before UPS' delivery prediction.

http://www.awfulbooks.com/eBay/Norco...pping_box2.jpg
The side of the box.

http://www.awfulbooks.com/eBay/Norco...pping_box3.jpg
Trying to impart some scale by using my left foot. This thing is about the size of a full-tower case.

http://www.awfulbooks.com/eBay/Norco...pping_box4.jpg
It arrived double-boxed.

http://www.awfulbooks.com/eBay/Norco...pping_box5.jpg
Opening the box revealing the top Styrofoam padding.

http://www.awfulbooks.com/eBay/Norco...rez/front1.jpg
The front of the unit in its full glory. The handles came already attached and are made of some sort of high-impact plastic.

http://www.awfulbooks.com/eBay/Norco...rez/front2.jpg
Another frontal shot. As the face is completely black, it's a bit hard to capture edge details.

http://www.awfulbooks.com/eBay/Norco...lrez/side1.jpg
A crappy shot of the side. Still, it should give some idea as to the mounting options possible with this chassis.

http://www.awfulbooks.com/eBay/Norco...ez/bottom1.jpg
The bottom of the unit.

http://www.awfulbooks.com/eBay/Norco...lrez/back1.jpg
And the back. The 4020 allows a full complement of expansion cards. I had considered the RPC-3116 at one point, but it only allows four expansion cards to be installed due to the rather bizarre placement of the OS drive.

http://www.awfulbooks.com/eBay/Norco...cessories1.jpg
The accessories included with the package. In order (descriptions taken from kapone):
- Two CPU mounting plates for socket 771 motherboards (the two rectangular ones).
- The cable guide.
- Rubber feet.
- The little wrench that you use to install/uninstall motherboard standoffs (they are screwed into the chassis bottom for most server cases).
- A CPU mounting plate for socket 775 motherboards (the squarish one).

http://www.awfulbooks.com/eBay/Norco...cessories2.jpg
The screwpacks, each in their own bags. I've highlighted the one on the far left because it is a critical one, as it contains eyeglass-size screws that are needed to securely fasten any slimline devices that will be installed. I used one screw and washer to install the optical drive that I had already purchased (keep reading).

http://www.awfulbooks.com/eBay/Norco.../top_open1.jpg
The top panel open, revealing the innards. From this angle, the slimline slots, operating system (OS) cage, front wire leads, fan assembly, and motherboard tray can be seen.

http://www.awfulbooks.com/eBay/Norco...z/os_cage1.jpg
A shot of the cage which is designed to mount the drive holding the OS. It sits right behind the front panel leads and seems well ventilated.

http://www.awfulbooks.com/eBay/Norco...z/os_cage4.jpg
A top shot of the cage. There's a snap-on plastic guard at the front to protect the front panel wire leads from rubbing against the bare metal. The entire cage slides and snaps into place and is permanently held down by a single screw.

http://www.awfulbooks.com/eBay/Norco...z/os_cage2.jpg
A side shot of the OS cage.

http://www.awfulbooks.com/eBay/Norco...z/os_cage3.jpg
And the bottom of the cage.

http://www.awfulbooks.com/eBay/Norco...z/os_cage4.jpg
The top of the removed cage, where one can see the plastic guard running along the top edge. Good grill patchwork for ventilation.

http://www.awfulbooks.com/eBay/Norco...rez/front3.jpg
The front with the slimline optical drive cover removed and the top off.

http://www.awfulbooks.com/eBay/Norco...rez/front4.jpg
A close-up of the optical drive bay, ready to be filled.

http://www.awfulbooks.com/eBay/Norco...rage_cage1.jpg
One of the storage drive trays removed from the chassis. It's a bit flimsy, so care should be taken during handling. I've read that this part can be ordered separately from Norco, but I don't have any URLs to verify.

http://www.awfulbooks.com/eBay/Norco...rage_cage2.jpg
A top-down shot of the drive tray.

http://www.awfulbooks.com/eBay/Norco...rage_cage3.jpg
The underside of the tray. Note that drives can only be mounted from the bottom, not from the sides.

http://www.awfulbooks.com/eBay/Norco..._backplane.jpg
The fan assembly fully installed. I put my trusty Craftsman magnetic screwdriver there to give viewers a sense of what tight spaces will be involved to work with the backplane with the fan assembly still in place. I encourage people to remove it entirely, as it only takes nine screws. Once that's done...

http://www.awfulbooks.com/eBay/Norco.../backplane.jpg
...you can get shots like these. Here is the SATA backplane in all its glory. This is the true heart of the box. Notice the ten molex adapters on the left and the 20 SATA adapters on the right. Nope, no SAS expanders came with this unit, unfortunately, but I'm sure I'll make do.

http://www.awfulbooks.com/eBay/Norco...e_molexes1.jpg
A more detailed shot of the molex cluster. Finding a way to populate all these is going to be a challenge. However, it could've been far, far worse had users been forced to provide discrete molex leads for all twenty storage drives. So, ten doesn't sound like too bad a trade-off. Don't forget, though, that you'll need at least additional molex lead for the fan assembly. And don't forget you'll also need to power the OS drive and any slimline devices. In total, a fully populated case will need 14 power leads (10 for the storage drives + OS drive + 2 slimline devices + fan assembly). At least 11 of those will have to be molexes (unless adapters are used). A beefy PSU with LOTS of connectors is an absolute must.
NOTE - depending on your mileage, you can get away with connecting only five molexes to the backplane. This might cause some stability issues on low-amperage PSUs when all 20 slotted drives are in use, but is worth a try. My recommendation is to hope for the best, but plan for the worst by getting a beefy PSU, preferably one with a SINGLE-RAIL design. At the time of this edit, I switched the Silverstone 750 I was using to a Corsair CMPSU-1000HX unit (see page 4 of this thread for the new photos). I'll preserve the Silverstone pics, though, for those thinking of using one.

http://www.awfulbooks.com/eBay/Norco...lane_sata1.jpg
A shot of the 4 x 5 SATA connector cluster arrangement. Definitely looks like straight-thrus would be the best choice at this end of the SATA link.

http://www.awfulbooks.com/eBay/Norco...lane_sata2.jpg
Another shot, hopefully with a bit more detail. Populating all 20 of these will be both a nightmare and a challenge.

http://www.awfulbooks.com/eBay/Norco..._assembly1.jpg
The fan assembly completely removed. Five 80mm Delta fans are provided (CFM and dBA specs unknown). These fans are LOOOOOUUUUUUUDDDDD! If you're looking to silence the unit, you couldn't do any better than replace these stock fans with adequate 120mm models, but make sure you don't trade too much airflow for lower decibels.

http://www.awfulbooks.com/eBay/Norco..._assembly2.jpg
The front of the fan assembly. If you're quick, you'll note two oddities - one, there appears to be an extra 3-pin connector (for what? Another fan?). And two, Norco cheapened out and only included two screws to fasten each grill instead of the usual four.

http://www.awfulbooks.com/eBay/Norco...rear_fans1.jpg
A shot of the rear fans, just above the back I/O cluster on the motherboard. They look a little used (hrrmmm).

http://www.awfulbooks.com/eBay/Norco...rear_fans2.jpg
A reverse shot of those same fans.
And that's it for part 1! Now, I have some questions from the more learned individuals still reading this:
- What are the best, most quietest 80mm fans to use as replacement units that still has a decent CFM rating? The default fans look like they could summon the dead.
- Has anyone used any of the other accessories included inside the box? What do you do with them?
- If I wanted to use this build as my server/storage farm AND my main bedroom computer to play all the hottest games and whatnot and still map specific directories into one common pool for other in-home computers to access, is that possible?
Thanks a bunch! Hope you liked the pics. Part 2 is underway and should be completed over the weekend. Wish me luck!