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[Update: Need help, it’s a chuffy mess] Does this build look good? Its my first. MX15 with BASH 300S

4371 Views 59 Replies 13 Participants Last post by  PixelPusher15
6
I'm having a really hard time designing the box for my build on both SubBox.pro and speakerboxlite.com. On SubBox.pro I clearly am struggling because everytime I try a new build it ends up looking different and half the time the port sticks out the side :eek: I've already worked a bit with @Stephen Hopkins and came up with a ~18.5hz tune on a 6 cu ft box, a 15.1hz HPF and a 2db boost at 22hz on the BASH amp. Here's what that all looks like in WinISD:
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That's mostly just for background though because I think I'm pretty happy with the modeling.

Here's what I came up with on speaker box lite for the box. Please let me know if all of this looks good or not. What threw me off is that my enclosure size and tune isn't very different than the VBSS build but my port looks pretty different. I'm not sure if that's fine or not or if I just don't understand something else that's going on. Thanks for the help!

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I should add that my BASH amp will be used externally so I can have the option later of adding a Behringer amp or similar.
I mean- If you want a sub that will barely do anything under 20hz lol. Buy something junky from a store if you want that level of performance and limited power. Youd probably save money
I mean- If you want a sub that will barely do anything under 20hz lol. Buy something junky from a store if you want that level of performance and limited power. Youd probably save money
Can you comment on whether the box checks out for the tune I am looking at? If I'm not mistaken it would be easy to swap out the driver and the amp in the future and still use this box so that is what I am most concerned about right now. It is designed to fit behind my screen between my speakers and I'm maximizing every cubic inch.

I have about $300 invested in materials and there's no "junky" from the store that can match the performance I am modeling at that price. If you have ideas on how to maximize the materials I have to improve the performance I am all ears.
Swapping the driver won't change the box tune, unfortunately.

The response look decent if you don't care about frequencies below 20Hz but if you do (which if you're doing this for home theater, you SHOULD) I would drop the tune to around 15Hz or so.

BUT! It's all up to you man, this is your build and your take on the hobby! Have fun how you see fit!
I have about $300 invested in materials and there's no "junky" from the store that can match the performance I am modeling at that price. If you have ideas on how to maximize the materials I have to improve the performance I am all ears.
Looks good to me Pixel!

I just happen to have two end tables I built to hold 15's at 6.1 cubic feet and a huge slot port. Oddly enough, the original 15 I planned on using I have only one of....then it vanished. No biggie, that lone 15 won't be an orphan because it works brilliantly in the F20 tapped horn remodeled to a 22Hz knee for my garage. Yeah, Plan B.

So I'm looking at a pair of the MX15's in a 6.1 cubic box net with a port that stays under 18 meters per second with 20mm of Xmax--built that way for upgrades in the future--the future is now! The reasoning is to tune it for 18Hz with a HP at 15Hz or lower depending on available Xmax so room gain (in my case below 22Hz) kicks in to give me some 16Hz love. My pro amp will push 500 watts each so no worries about blowing the cone across the room.

Your design looks good, stout box construction and the driver operates well within it's specs with the Bash 300. Nothing wrong with not hammering a sub driver to it's limits--it is actually a GOOD thing! After all, the harder you drive a subwoofer with power, the distortion jumps and so does power compression. I've always defaulted to add more subs to get SPL than one big one running at it's limits--the lowered distortion, more even bass response using multiples and increased reliability make up for watching a cone jump around. I hide my subs so don't get to watch it stroking anyway--YMMV.

The thing to look at is the meters per second of airflow through the port--if anyway possible, it is best to keep it below 18 to 20 meters per second at max output. Then model your build with increased power until it exceeds rated Xmax +10% to see if it stays below 20 m/Sec. If it does, then you are golden! You don't HAVE to run a sub at Xmax, I have four 15's in my garage that won't reach Xmax due to lack of power. They cleanly shake the garage, attached house and my neighbors house and I get a visit from local law enforcement. :D The sheriff told me he really liked the subs though. If/when I so choose, I can double the wattage to them to gain 3dB but.. they hit 117dB measured 12 feet back so.... stuff starts falling off the shelves and my garage door resonates like a gong so I need to fix all that first. The audiophile police have not arrested me in the last 7 years for not driving my subs to Xmax....yet.

After making sure the port flow is good, what about braces for the box? Generally two or more braces on the front bezel to the back and throw a cross brace (or two) top to bottom and left to right to make the box rigid. Plenty of threads on box bracing to help.

In summation, since it is for background sound the SPL capabilities with the Bash amp should be more than enough. In room, you should have the ability to "tickle" 16Hz (16Hz -6dB) if you have any form of room gain so enjoy the fruits of your labor. Always the option to build another one to gain another 3 to 6dB...or max out the driver to get 3 or 4dB if you like. I tend towards more cones and quantity to boost efficiency, lower distortion and run multiple channels for backup over throwing max power at one sub. For the record, my garage subs are four 15's with 3 inch voice coils running at 400 watts...combined---as in 100 watts each. :D My garage is "active" in that my circular saws, lights, tool chargers etc. all share the same 20A breaker so the sound system can't suck up the power! The saw can pull 13 amps, the other stuff in the garage a few amps and although the subs can handle 3 times the power, my breaker won't! Hence why four subs at 400 watts VS a single sub at 1,600 watts wins.

Rock on!
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Looks good to me Pixel!

I just happen to have two end tables I built to hold 15's at 6.1 cubic feet and a huge slot port. Oddly enough, the original 15 I planned on using I have only one of....then it vanished. No biggie, that lone 15 won't be an orphan because it works brilliantly in the F20 tapped horn remodeled to a 22Hz knee for my garage. Yeah, Plan B.

So I'm looking at a pair of the MX15's in a 6.1 cubic box net with a port that stays under 18 meters per second with 20mm of Xmax--built that way for upgrades in the future--the future is now! The reasoning is to tune it for 18Hz with a HP at 15Hz or lower depending on available Xmax so room gain (in my case below 22Hz) kicks in to give me some 16Hz love. My pro amp will push 500 watts each so no worries about blowing the cone across the room.

Your design looks good, stout box construction and the driver operates well within it's specs with the Bash 300. Nothing wrong with not hammering a sub driver to it's limits--it is actually a GOOD thing! After all, the harder you drive a subwoofer with power, the distortion jumps and so does power compression. I've always defaulted to add more subs to get SPL than one big one running at it's limits--the lowered distortion, more even bass response using multiples and increased reliability make up for watching a cone jump around. I hide my subs so don't get to watch it stroking anyway--YMMV.

The thing to look at is the meters per second of airflow through the port--if anyway possible, it is best to keep it below 18 to 20 meters per second at max output. Then model your build with increased power until it exceeds rated Xmax +10% to see if it stays below 20 m/Sec. If it does, then you are golden! You don't HAVE to run a sub at Xmax, I have four 15's in my garage that won't reach Xmax due to lack of power. They cleanly shake the garage, attached house and my neighbors house and I get a visit from local law enforcement. :D The sheriff told me he really liked the subs though. If/when I so choose, I can double the wattage to them to gain 3dB but.. they hit 117dB measured 12 feet back so.... stuff starts falling off the shelves and my garage door resonates like a gong so I need to fix all that first. The audiophile police have not arrested me in the last 7 years for not driving my subs to Xmax....yet.

After making sure the port flow is good, what about braces for the box? Generally two or more braces on the front bezel to the back and throw a cross brace (or two) top to bottom and left to right to make the box rigid. Plenty of threads on box bracing to help.

In summation, since it is for background sound the SPL capabilities with the Bash amp should be more than enough. In room, you should have the ability to "tickle" 16Hz (16Hz -6dB) if you have any form of room gain so enjoy the fruits of your labor. Always the option to build another one to gain another 3 to 6dB...or max out the driver to get 3 or 4dB if you like. I tend towards more cones and quantity to boost efficiency, lower distortion and run multiple channels for backup over throwing max power at one sub. For the record, my garage subs are four 15's with 3 inch voice coils running at 400 watts...combined---as in 100 watts each. :D My garage is "active" in that my circular saws, lights, tool chargers etc. all share the same 20A breaker so the sound system can't suck up the power! The saw can pull 13 amps, the other stuff in the garage a few amps and although the subs can handle 3 times the power, my breaker won't! Hence why four subs at 400 watts VS a single sub at 1,600 watts wins.

Rock on!
Awesome, thanks for the input! Do you know a way to check out airflow? Will WinISD do that?
Swapping the driver won't change the box tune, unfortunately.

The response look decent if you don't care about frequencies below 20Hz but if you do (which if you're doing this for home theater, you SHOULD) I would drop the tune to around 15Hz or so.

BUT! It's all up to you man, this is your build and your take on the hobby! Have fun how you see fit!
I recall playing around with dropping the tune and while I could eek out a bit more for the -10/-6db point but I would lose output in the 20-40hz range. As 18Hurts said I am hoping for a bit of room gain to help me "tickle" the mid teens. It's not a large room at 1100 cu ft.
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Completely understood, like I said, you have to do what works best for your quest, my man! I know, either way, it's gonna kick a lot of booty!
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IMO, nothing wrong with that. Everything is a compromise. Pick yours, and roll with it, and if it comes to another iteration, you know that much more about what matters to you.
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OK, so what did I do wrong? I finally got it working after having some issues with the amp but the performance is, if anything, worse than the Klipsch R112SW. I'm pretty much only getting chuffing below 30hz and it isn't until 35hz that things actually start to sound smooth but even there I'm getting a bit of chuffing. I'm worried my port tune isn't right and the inlet is too small. It's about 31" long and 1.15 inches tall. Man, I don't want to tear this thing apart but it just isn't good right now.

Good news at 35hz it gets freaking loud, but I didn't build it for 35 hz on up...
OK, so what did I do wrong? I finally got it working after having some issues with the amp but the performance is, if anything, worse than the Klipsch R112SW. I'm pretty much only getting chuffing below 30hz and it isn't until 35hz that things actually start to sound smooth but even there I'm getting a bit of chuffing. I'm worried my port tune isn't right and the inlet is too small. It's about 31" long and 1.15 inches tall. Man, I don't want to tear this thing apart but it just isn't good right now.

Good news at 35hz it gets freaking loud, but I didn't build it for 35 hz on up...
Lower the volume (power to the driver) until the chuffing goes away. Then see where the SPL is. Here’s an article that explains how to use WINISD to find the port velocity. Like most articles of this nature, there is more information than you really need. But eventually he shows how to find the velocity.
Lower the volume (power to the driver) until the chuffing goes away. Then see where the SPL is. Here’s an article that explains how to use WINISD to find the port velocity. Like most articles of this nature, there is more information than you really need. But eventually he shows how to find the velocity.
Thanks for tips, buuuut…I think you forgot the link 😜
Thanks for tips, buuuut…I think you forgot the link 😜
Sorry about that!

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Just to verify, you are talking the Dayton Audio MX15-22, not the RE Audio MX15, correct? If that is true, read further.

A 1 3/16" tall port should flow well enough. Just doing a quick and dirty model with a 1.19"x25.77" slot port tuned to 18.5Hz WinISD says the length should be 35.5 inches, so you may be tuned a little higher than 18.5Hz. WinISD always gives the length of slot ports as a little long anyway, so maybe you are right around your target.

All that aside, even with 800W the port should only be seeing ~24m/s flow rate at max output, and your BASH 300 (if it is putting out 300W) is only showing 14m/s. I don't think you are getting chuffing.

Without seeing the quality of your box construction, you may have a major box leak going on. When you are down towards port tune, the pressure is highest inside the box (someone please correct me if this is wrong). Once you get into the range where the woofer is producing most of the output you may not have resonances and pressure high enough to hear the leak.

Otherwise, I'm going to have to ask if you wired the woofer correctly in series. The BASH will handle that woofer wired in series, but wired in parallel for a 1-Ohm load you might just be getting major clipping from the amp.

Edit: I also just realized there is a Dayton MX15-44 as well as the MX15-22. The wiring part remains valid, the BASH will handle 8 Ohms, but will not handle 2 Ohms depending on how it is wired.
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@drewp29 Thank you for very much for the input. It is an MX15-22. I ran Audyssey and actually tried to integrate the sub to see how it performed. I then ran a sweep in REW from 15hz to 200hz and this is what happens:
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I'm not educated enough to know how exactly to read this but what I can say is that below 30hz the sub is all sorts of thumps-bumpy. Trying to figure out how to explain it. It sounds like someone with a stutter saying b-b-b-b over and over until it hits 30hz. It sounds like a smidge of chuffing now and not as bad before...I think I just had it turned up too loud. I honestly have no clue what is wrong. I've looked over the sub and it is pretty darn solid. I remember using a ton of glue too because I cared more about it being solid than pretty. I used screws to hold it together instead of clamps too.

I haven't checked the wiring because I made the hole just a smidge too large and the screws just barely grabbed the MDF all the way around. I didn't want to have to unscrew it all if I didn't need to, just in case I have issues putting it back together. In case the question comes up of whether the woofer is secure and sealed or not, I do believe it is upon inspection. Here's a couple shots of the build
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I tried flipping the phase switch on the BASH amp (because I barely know what I'm doing) and I got this in REW which the FR is nice that it goes so low but it is still super distorted and sounds pretty much the same as before:
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What about a gasket between the driver flange and the enclosure? If not, could it possibly leaking enough air to cause problems?
What about a gasket between the driver flange and the enclosure? If not, could it possibly leaking enough air to cause problems?
Would the b-b-b-b pulsing below 30hz be a result of air leaking?
I don’t know, just trying to rule out what seems to me to be a possibility.
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I am going to go against the grain here and suggest the port area, and the lack of any flaring, is responsible for the chuffing. Of course, perform due diligence, make sure you don't have air leaks, but that's just not a ton of port area, and more importantly it's a lot of port perimeter for that area, and also more importantly, it's a lot of no-radius. In my experience, never mind what sims say, that's a sure-fire way to get lots of port noise. Play some sine waves, put your hand/ear near the port, you'll easily be able to tell if it's coming from there or elsewhere.

In the ported designs I've made, I always tried to keep velocity below 10 m/s. That's when compression starts to kick in. This criteria is not practical in a lot of configs that I'm interested in, which is why I tend to go sealed or passive radiator.

Air leaks will 100% make that b-b-b-b pulsing sound though, so maybe that's the key. Try to figure out where it's coming from.
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If it is coming from the port, the 90-degree turn that the airflow has to make might be a major contributing factor. It will cause a lot of turbulence if the velocity is high enough. Two 45-degree turns would be much better. But would be more difficult to build.
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